The Used Car Index

2020 KTM 790 Adventure problems

NHTSA lists 11 complaints for the 2020 KTM 790 Adventure, 0 of them mention a crash and 0 mention a fire. 0 complaints mention an injury, with 0 injuries and 0 deaths reported.

Data build 2026-10-09.

NHTSA lists this vehicle as KTM 790 ADVENTURE.

At a glance

Complaints
11
With crash
0
With fire
0
With injury (complaints)
0
Injuries
0
Deaths
0
Recalls
2
Do not drive recalls
0
Park outside recalls
0
Recall potential units (maximum)
3,707
Investigations
0
Open investigations
0
Manufacturer communications
6

Complaints per 100k sold unavailable. No sales source is available for this record.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
ENGINE763.6%
FUEL/PROPULSION SYSTEM218.2%
EXTERIOR LIGHTING19.1%
POWER TRAIN19.1%
SERVICE BRAKES19.1%
SUSPENSION19.1%
Top subsystems
SystemSubsystemComplaints
EXTERIOR LIGHTINGBRAKE LIGHTS1

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags

These labels are model-generated, not NHTSA data.

Failure modes
LabelCountShare of taggedMean confidence
loss of control327.3%0.74
mechanical failure327.3%1.00
electrical electronic218.2%0.82
fluid or fuel leak19.1%0.84
unclear19.1%0.43
visibility or lighting19.1%0.98
Severities
LabelCountShare of taggedMean confidence
moderate981.8%0.79
low218.2%0.90

Model: typesafe/jev-1.13-20260917; schema version: tag-v1. 11 tagged complaints of 11 complaints (100.0%).

Confidence is the model's own probability for the label it chose (0 to 1), not accuracy.

Model-generated labels on tagged complaints only. Model years 2013 and newer are tagged in full; 2012 in part (see tagged_share); earlier model years have no tags. NHTSA's own flags remain separate in the complaints block.

Recalls

See new recalls and investigations this week.

2 recalls.

21V304000

Date: 2021-04-30. Systems: SERVICE BRAKES, HYDRAULIC.

Defect: KTM North America, Inc. (KTM) is recalling certain 2019-2020 KTM 790 Adventure and 790 Adventure R, and 2020 KTM 790 Adventure R Rally motorcycles. The front brake master cylinder piston return spring may be too weak to return the brake piston to its original position, reducing the functionality of the front brake.

Consequence: A front brake with reduced functionality may increase the distance required to stop as well as the risk of a crash or injury.

Remedy: Dealers will replace the return spring, free of charge. Owner notification letters were mailed May 21, 2021. Owners may contact KTM customer service at 1-888-985-6090. KTM's number for this recall is KTM2106.

Do not drive: No. Park outside: No.

20V198000

Date: 2020-04-06. Systems: SERVICE BRAKES, HYDRAULIC.

Defect: KTM North America, Inc. (KTM) is recalling certain 2019-2020 790 Adventure and 790 Adventure R motorcycles. The rear brake hose may overheat, causing the rear brake system to fail.

Consequence: If the rear brake system fails, there would be reduced braking ability, increasing the risk of a crash or injury.

Remedy: KTM will notify owners, and dealers will install a new rear brake line, free of charge. The recall began April 28, 2020. Owners may contact KTM customer service at 1-888-985-6090. KTM's number for this recall is TB2011.

Do not drive: No. Park outside: No.

Investigations

0 investigations; 0 open.

Manufacturer communications

6 manufacturer communications.

Communications by system
SystemCount
ELECTRICAL SYSTEM3
EQUIPMENT3
VEHICLE SPEED CONTROL3
ENGINE2
SERVICE BRAKES, HYDRAULIC1

11007582

Date: 2024-09-04. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.

KTM will also retroactively examine warranty or goodwill applications if customers of affected models have already had repairs carried out at their own expense by an authorized KTM dealer in the past due to damaged camshafts or finger followers. If the conditions explained in the communication with

11004950

Date: 2024-07-08. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.

Even though complaints have been reported about the camshafts on the 790 Duke/Adventure MY 2018- 2020 models, examinations of the allegedly defective camshafts have shown that a large proportion of these camshafts are in order. In these cases, it is not a question of wear, but usually only of discol

10203673

Date: 2021-04-20. Type: Service Bulletin/Repair Instructions. Systems: SERVICE BRAKES, HYDRAULIC.

On affected motorcycles there is a possibility that the preload force of the return spring is too low and does not meet the specified tolerance. This could result in the brake piston not being returned to its original position which in rare cases can impair the function of the front brake. To ensure

10180164

Date: 2020-07-14. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, EQUIPMENT, VEHICLE SPEED CONTROL.

For the 2019 and 2020 790 ADVENTURE and 790 ADVENTURE R models, KTM has enabled the ability to purchase and install the Quickshifter+ technical accessory software extension again using only the XC_2 diagnostic tool. On certain 2020 790 ADVENTURE R RALLY models, it is possible that the Cruise Control

10180165

Date: 2020-04-16. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, EQUIPMENT, VEHICLE SPEED CONTROL.

This bulletin supersedes KTB2012 dated April 15, 2020 because the 2020 890 DUKE R software installation errors have been resolved. KTM North America, Inc. has identified a technical problem using the XC_2 tool when attempting to purchase and install some of the Technical Accessories Software Extensi

10180166

Date: 2020-04-15. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, EQUIPMENT, VEHICLE SPEED CONTROL.

KTM North America, Inc. has identified a technical problem using the XC_2 tool when attempting to purchase and install some of the Technical Accessories Software Extensions for the above-mentioned model motorcycles.

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
790 ADVENTURE11

Same model, other years

All model years | All KTM models

Other KTM models, 2020

Sources

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