NHTSA lists 1 complaints for the 2015 NEW Flyer XT40, 0 of them mention a crash and 1 mention a fire. 1 complaints mention an injury, with 1 injuries and 0 deaths reported.
Data build 2026-10-08.
NHTSA lists this vehicle as NEW FLYER XT40.
Model-generated complaint tags
These labels are model-generated, not NHTSA data.
Failure modes| Label | Count | Share of tagged | Mean confidence |
|---|
| electrical electronic | 1 | 100.0% | 0.99 |
|---|
Severities| Label | Count | Share of tagged | Mean confidence |
|---|
| high | 1 | 100.0% | 0.89 |
|---|
Model: typesafe/jev-1.13-20260917; schema version: tag-v1. 1 tagged complaints of 1 complaints (100.0%).
Confidence is the model's own probability for the label it chose (0 to 1), not accuracy.
Model-generated labels on tagged complaints only. Model years 2013 and newer are tagged in full; 2012 in part (see tagged_share); earlier model years have no tags. NHTSA's own flags remain separate in the complaints block.
Recalls
See new recalls and investigations this week.
3 recalls.
Date: 2022-12-20. Systems: STEERING.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.
Consequence: A loose steering shaft can cause a loss of steering, increasing the risk of a crash.
Remedy: Dealers will replace the steering column and shaft components, free of charge. Owner notification letters were mailed on February 1, 2023. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-035.
Do not drive: No. Park outside: No.
Date: 2016-04-19. Systems: ELECTRICAL SYSTEM.
Defect: New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of (excerpt)
Consequence: If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers. (excerpt)
Remedy: New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005. (excerpt)
Do not drive: No. Park outside: No.
Date: 2015-06-01. Systems: STRUCTURE.
Defect: New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XE40, XN35, and XN60, 2014 XD35, XDE40, and XT60, 2014-2015 XD60, and XT40, 2013-2014 XDE35, and XN40, and 2015 XDE60 transit buses. These vehicles have door controller assemblies that may have a software defect which can cause the rear passenger doors to open, without warning, when the bus accelerates from a stopp (excerpt)
Consequence: If the rear bus door opens while the bus is in motion, there is an increased risk of injury for the passengers. (excerpt)
Remedy: New Flyer will notify owners, and dealers will update the Door Controller Assembly software, free of charge. The recall began on June 24, 2015. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R15-006. (excerpt)
Do not drive: No. Park outside: No.
Manufacturer communications
22 manufacturer communications.
Communications by system| System | Count |
|---|
| EQUIPMENT | 9 |
|---|
| ELECTRICAL SYSTEM | 5 |
|---|
| STRUCTURE | 4 |
|---|
| POWER TRAIN | 3 |
|---|
| SERVICE BRAKES, AIR | 2 |
|---|
| ENGINE AND ENGINE COOLING | 1 |
|---|
| FUEL SYSTEM, GASOLINE | 1 |
|---|
| STEERING | 1 |
|---|
11005634
Date: 2024-07-16. Type: Service Bulletin/Repair Instructions. Systems: STEERING.
Service bulletin increasing the torque value of a joint in a double-tilt steering column spline shaft.
10177022
Date: 2020-06-30. Type: Service Bulletin/Repair Instructions. Systems: SUSPENSION.
Technical Instruction describing how to remove and replace the front suspension air springs,
10165605
Date: 2019-09-20. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, EQUIPMENT, SERVICE BRAKES, AIR.
Service Manual Bulletin provides revised information for the Preventive Maintenance on specifically equipped vehicles with the Powerex belt driven air compressor.
10165644
Date: 2019-09-20. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
Service Manual Bulletin providing revised, corrected or additional information for the Preventive Maintenance on buses specifically equipped with a Powerex direct drive air compressor.
10165645
Date: 2019-09-13. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.
Service Manual Bulletin which stresses the need for safety when performing maintenance on the high voltage systems on your New Flyer vehicle.
10128679
Date: 2018-01-05. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
10128680
Date: 2018-01-05. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
10124959
Date: 2017-11-15. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Service Manual Bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. This bulletin only applies to vehicles with New Flyer designed ramps.
10117565
Date: 2017-08-11. Type: Service Bulletin/Repair Instructions. Systems: FUEL SYSTEM, GASOLINE.
This bulletin provides PM inspection requirements for the K-menber on the fuel tank support structure
10110386
Date: 2017-03-31. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT, SERVICE BRAKES, AIR.
Technical Instruction to replace air compressor mounting bracket.