The Used Car Index

2009 Thomas Built Buses HDX problems

NHTSA lists 2 complaints for the 2009 Thomas Built Buses HDX, 0 of them mention a crash and 1 mention a fire. 0 complaints mention an injury, with 0 injuries and 0 deaths reported.

Data build 2026-10-08.

NHTSA lists this vehicle as THOMAS BUILT BUSES HDX.

At a glance

Complaints
2
With crash
0
With fire
1
With injury (complaints)
0
Injuries
0
Deaths
0
Recalls
6
Do not drive recalls
0
Park outside recalls
0
Recall potential units (maximum)
18,198
Investigations
1
Open investigations
0
Manufacturer communications
85

Complaints per 100k sold unavailable. No sales source is available for this record.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
ELECTRICAL SYSTEM150.0%
EXTERIOR LIGHTING150.0%
Top subsystems
SystemSubsystemComplaints

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags: This model year has not been tagged.

Recalls

See new recalls and investigations this week.

6 recalls.

11V455000

Date: 2011-08-31. Systems: ENGINE AND ENGINE COOLING.

Defect: DAIMLER TRUCKS NORTH AMERICA IS RECALLING CERTAIN MODEL YEAR 2005 THROUGH 2012 FREIGHTLINER M2, STERLING ACTERRA, 7500 & 8500, AND THOMAS BUILT HDX VEHICLES MANUFACTURED FROM JUNE 23, 2004, THROUGH MARCH 15, 2011, EQUIPPED WITH SPECIFIC MBE900 EPA04 AND EPA07 MODEL ENGINES. THE INTAKE AIR GRID HEATER MAY SHORT CIRCUIT AND FAIL DUE TO EXCESSIVE INTERNAL TEMPERATURES.

Consequence: A SHORT CIRCUITED GRID HEATER COULD RESULT IN A VEHICLE FIRE AND INJURY TO VEHICLE OCCUPANTS.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. REPAIRS WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES. THE SAFETY RECALL BEGAN ON SEPTEMBER 12, 2011. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL-FREE AT 1-800-547-0712. THIS RECALL IS AN EXPANSION OF A PREVIOUS RECALL, CAMPAIGN NUMBER 10V-341.

Do not drive: No. Park outside: No.

10V340000

Date: 2010-07-27. Systems: ENGINE AND ENGINE COOLING.

Defect: DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2007 THROUGH 2011 FCCC B2 106 CH AND THOMAS BUILT SAF-T-LINER C2 AND HDX SCHOOL BUSES MANUFACTURED FROM SEPTEMBER 5, 2006 THROUGH JUNE 30, 2010, EQUIPPED WITH SPECIFIC MBE900 EPA04 AND EPA07 MODEL ENGINES. THE INTAKE AIR GRID HEATER MAY SHORT CIRCUIT AND FAIL DUE TO EXCESSIVE INTERNAL TEMPERATURES.

Consequence: A SHORT CIRCUITED GRID HEATER COULD RESULT IN A VEHICLE FIRE AND INJURY TO VEHICLE OCCUPANTS.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE BUSES FREE OF CHARGE. REPAIRS WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT JULY 29, 2011. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL-FREE AT 1-800-547-0712.

Do not drive: No. Park outside: No.

10V184000

Date: 2010-05-03. Systems: ELECTRICAL SYSTEM.

Defect: DTNA IS RECALLING CERTAIN MODEL YEAR 2009 AND 2010 HDX NON SCHOOL BUSES MANUFACTURED BEGINNING NOVEMBER 20, 2007 THROUGH MAY 8, 2009. THE HEATER COOLANT FLOW VALVE ACTUATOR 0-RING MAY ALLOW COOLANT LEAKAGE INTO THE HEATER CORE COMPARTMENT AND THE ACTUATOR PC BOARD AREA POTENTIALLY CAUSING THE ACTUATOR TO OVERHEAT AND/OR MELT.

Consequence: AN OVERHEATED AND/OR MELTED ACTUATOR MAY RESULT IN A VEHICLE FIRE.

Remedy: DTNA WILL NOTIFY OWNERS AND REPAIRS WILL BE PERFORMED BY THOMAS BUILT DEALERSHIPS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 6, 2010. OWNERS MAY CONTACT THOMAS BUILT AT 1-336-889-4871.

Do not drive: No. Park outside: No.

10V183000

Date: 2010-05-03. Systems: ELECTRICAL SYSTEM.

Defect: DTNA IS RECALLING CERTAIN MODEL YEAR 2009 AND 2010 HDX SCHOOL BUSES MANUFACTURED ON NOVEMBER 15, 2007 THROUGH JUNE 15, 2009. THE HEATER COOLANT FLOW VALVE ACTUATOR 0-RING MAY ALLOW COOLANT LEAKAGE INTO THE HEATER CORE COMPARTMENT AND THE ACTUATOR PC BOARD AREA POTENTIALLY CAUSING THE ACTUATOR TO OVERHEAT AND/OR MELT.

Consequence: AN OVERHEATED AND/OR MELTED ACTUATOR MAY RESULT IN A VEHICLE FIRE.

Remedy: DTNA WILL NOTIFY OWNERS AND REPAIRS WILL BE PERFORMED BY THOMAS BUILT DEALERSHIPS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 6, 2010. OWNERS MAY CONTACT THOMAS BUILT AT 1-336-889-4871.

Do not drive: No. Park outside: No.

09V394000

Date: 2009-10-02. Systems: OTHER.

Defect: DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2009-2010 THOMAS BUILT SCHOOL BUSES MANUFACTURED BETWEEN MARCH 31, 2008 AND FEBRUARY 18, 2009, EQUIPPED WITH SPECIALTY MANUFACTURING, INC. (SMI) 000290 LED LIGHT KITS. A CHANGE TO THE WIRE USED IN THE LED LIGHT KITS MAY REDUCE THE EFFECTIVE LIFE OF THE LIGHTS USED ON THE STOP ARMS. THE LIGHTS MAY STOP FUNCTIONING WITHOUT WARNING.

Consequence: SHOULD THE LED LIGHTS STOP FUNCTIONING, VISIBILITY OF A STOPPED BUS WOULD BE DECREASED, POSSIBLY ENDANGERING A CHILD OR PEDESTRIAN TO INJURY BY PASSING VEHICLES.

Remedy: THOMAS BUILT WILL NOTIFY OWNERS AND LIGHT KITS WILL BE REPLACED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 3, 2010. OWNERS MAY CONTACT THOMAS BUILT AT 1-800-547-0712.

Do not drive: No. Park outside: No.

08V622000

Date: 2008-11-26. Systems: ELECTRICAL SYSTEM.

Defect: DAIMLER TRUCKS IS RECALLING 18,198 MY 2003-2009 THOMAS BUILT ER, MVP-ER, HDX, AND MVP-EF SCHOOL AND TRANSIT BUSES EQUIPPED WITH A DUAL POWER SWITCH AND MANUFACTURED FROM FEBRUARY 1, 2002 THROUGH OCTOBER 17, 2008. SOLID STATE CIRCUIT BREAKERS MAY TRIP UNNECESSARILY POTENTIALLY RESULTING IN A LOSS OF POWER TO THE BUS CHASSIS AND BODY ELECTRICAL CIRCUITS CAUSING AN UNEXPECTED LOSS OF ENGINE POWER AN (excerpt)

Consequence: UNEXPECTED LOSS OF ENGINE POWER AND EXTERIOR LIGHTING COULD RESULT IN A VEHICLE CRASH. (excerpt)

Remedy: THOMAS BUILT BUS DEALERS WILL REPLACE THE SOLID STATE DUAL POWER SWITCH WITH A MECHANICAL CIRCUIT PRODUCTION (MEGA FUSE). THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2009. OWNERS MAY CONTACT THOMAS BUILT AT 1-336-889-4871. (excerpt)

Do not drive: No. Park outside: No.

Investigations

1 investigations; 0 open.

PE10011

Opened: 2010-04-21. Closed: 2010-05-26.

Dash Fires

This investigation was opened after ODIlearned of two dash fires that occurred on model year 2008 rear engine school buses.This investigation was opened to further study these fires and assess the risk. On April 30, 2010, Daimler filed a defect report concerning this matter. School buses built between November 15, 2007, through June 15, 2009, and non-school buses built between November 20, 2007, t

Systems: ELECTRICAL SYSTEM.

Linked campaign numbers: 10V183000, 10V184000.

Manufacturer communications

85 manufacturer communications.

Communications by system
SystemCount
EQUIPMENT47
ENGINE8
STRUCTURE8
ENGINE AND ENGINE COOLING6
FUEL SYSTEM, GASOLINE6
FUEL SYSTEM, OTHER6
ELECTRICAL SYSTEM4
EQUIPMENT ADAPTIVE/MOBILITY2

10193581

Date: 2019-03-18. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT, EQUIPMENT ADAPTIVE/MOBILITY, STRUCTURE.

Thomas Built Buses Product Awareness Bulletin on Improved Through Lugg Compt Dr

10156355

Date: 2019-02-27. Type: Service Bulletin/Repair Instructions. Systems: VISIBILITY.

SS:1034175 TBB Removing Window Stops from Passenger Windows

10154442

Date: 2019-01-14. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.

Service Bulletin Paper Copy Mailings Are Discontinued

10154914

Date: 2018-12-31. Type: Service Bulletin/Repair Instructions. Systems: ENGINE, EQUIPMENT.

Service Information Bulletin- Oil Present at the Turbocharger Compressor Housing

10156343

Date: 2018-11-08. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, EXTERIOR LIGHTING.

Service Solution: 1033968 TBB Warning Lights, One Side Flashes Faster than the Other

10158100

Date: 2018-11-08. Type: Service Bulletin/Repair Instructions. Systems: EXTERIOR LIGHTING.

Service Solution: 1033968 TBB Warning Lights, One Side Flashes Faster than the Other

10151583

Date: 2018-09-19. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.

Service Solution 1033857 TBB Floor Covering Bubbles

10124132

Date: 2017-10-27. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.

14CSA23 CSC Announces ?Tech Tips? ? DDCSN

10195526

Date: 2017-08-22. Type: Service Bulletin/Repair Instructions. Systems: ENGINE AND ENGINE COOLING.

Service Solution SS 1033208TBB TM21 Dual AC alignment and not seate...

10128744

Date: 2016-03-28. Type: Service Bulletin/Repair Instructions. Systems: FUEL SYSTEM, DIESEL.

16TS7 Reman Diesel Particulate Filter Serial Number

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
HDX2

Same model, other years

All model years | All Thomas Built Buses models

Other Thomas Built Buses models, 2009

Sources

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