The Used Car Index

2003 BIG DOG Chopper problems

NHTSA lists 11 complaints for the 2003 BIG DOG Chopper, 1 of them mention a crash and 0 mention a fire. 1 complaints mention an injury, with 1 injuries and 0 deaths reported.

Data build 2026-10-08.

NHTSA lists this vehicle as BIGDOG CHOPPER.

At a glance

Complaints
11
With crash
1
With fire
0
With injury (complaints)
1
Injuries
1
Deaths
0
Recalls
3
Do not drive recalls
0
Park outside recalls
0
Recall potential units (maximum)
4,457
Investigations
0
Open investigations
0
Manufacturer communications
6

Complaints per 100k sold unavailable. No sales source is available for this record.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
STRUCTURE763.6%
ELECTRICAL SYSTEM19.1%
ENGINE AND ENGINE COOLING19.1%
FUEL SYSTEM, GASOLINE19.1%
TIRES19.1%
Top subsystems
SystemSubsystemComplaints
STRUCTUREFRAME AND MEMBERS6
ELECTRICAL SYSTEMWIRING1
ENGINE AND ENGINE COOLINGENGINE1
FUEL SYSTEM, GASOLINESTORAGE1
STRUCTUREMOTORCYCLE1

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags: This model year has not been tagged.

Recalls

See new recalls and investigations this week.

3 recalls.

04V523000

Date: 2004-11-02. Systems: STRUCTURE.

Defect: ON CERTAIN MOTORCYCLES, THE KICKSTAND SPRING ATTACHING STUD MAY BREAK OFF ALLOWING THE KICKSTAND TO DEPLOY INTO THE EXTENDED POSITION.

Consequence: IF THE KICKSTAND DEPLOYS, IT COULD CAUSE A CRASH WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL INSPECT AND INSTALL A NEW KICKSTAND UNIT. THE RECALL BEGAN ON DECEMBER 20, 2004. OWNERS SHOULD CONTACT BIG DOG AT 316-267-9121.

Do not drive: No. Park outside: No.

03V535000

Date: 2003-12-18. Systems: STRUCTURE.

Defect: ON CERTAIN MOTORCYCLES ASSEMBLED WITH AN EARLY VERSION ROLLING THUNDER FRAME, A STRESS CRACK COULD EMERGE IN THE FRAME.

Consequence: THIS CONDITION COULD OCCUR WITHOUT ANY PRIOR WARNING, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPAIR THE FRAME. OWNER NOTIFICATION BEGAN JANUARY 15, 2004. OWNERS SHOULD CONTACT BIG DOG AT 1-316-267-9121.

Do not drive: No. Park outside: No.

03V230000

Date: 2003-06-23. Systems: FUEL SYSTEM, GASOLINE.

Defect: ON CERTAIN MOTORCYCLES, THE FUEL TANK MOUNT MAY HAVE BEEN IMPROPERLY WELDED. THIS CAN CAUSE THE TANK TO FAIL WITH THE POSSIBILITY OF FUEL SPILLAGE.

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REMOVE THE FUEL TANK AND SHIP IT TO BIG DOG FOR REPAIR. BIG DOG WILL RE-WELD THE MOUNT, REPAIR THE PAINT, AND RETURN IT BACK TO THE DEALER FOR RE-INSTALLATION. OWNER NOTIFICATION BEGAN ON JULY 31, 2003. OWNERS SHOULD CONTACT BIG DOG AT 1-316-219-6584.

Do not drive: No. Park outside: No.

Investigations

0 investigations; 0 open.

Manufacturer communications

6 manufacturer communications.

Communications by system
SystemCount
ENGINE AND ENGINE COOLING2
FUEL SYSTEM, OTHER2
ELECTRICAL SYSTEM1
STRUCTURE1

10026832

Date: 2008-01-11. Type: Service Bulletin/Repair Instructions. Systems: FUEL SYSTEM, OTHER.

BIGDOG MOTORCYCLE: FUEL TANK VENT MAY BECOME FLOODED WITH FUEL, CAUSING THE MOTORCYCLE TO RUN POORLY DUE TO A FUEL MIXTURE THAT IS TOO RICH. *PE

10020152

Date: 2006-06-30. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.

HORN HARNESS WIRES MAY BREAK. *TT

10010405

Date: 2004-09-30. Type: Service Bulletin/Repair Instructions. Systems: ENGINE AND ENGINE COOLING.

BELT AND CHASSIS ISSUES. DRIVE BELT NOISE,DRIVE BELT RATCHETING, SWING ARM TO FRAME CONTACT. BIGDOG SERVICE BULLETIN W/T ATTACHMENTS A-H. VARIOUS MODELS INCLUDING 2003 BIG DOG PITBULL, RIDGEBACK AND DAYTEC CHOPPER. *EH

10005779

Date: 2003-10-01. Type: Service Bulletin/Repair Instructions. Systems: STRUCTURE.

POSSIBLE CONTACT OF FENDER STRUT AND SWINGARM. *TT

10006316

Date: 2003-10-01. Type: Service Bulletin/Repair Instructions. Systems: FUEL SYSTEM, OTHER.

2003 CHOPPER TANK MOUNT UPGRADE. *MR

10006318

Date: 2003-10-01. Type: Service Bulletin/Repair Instructions. Systems: ENGINE AND ENGINE COOLING.

2003 INNER PRIMARY LEAKING AT RECESSED AREA. *MR

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
CHOPPER11

Same model, other years

All model years | All BIG DOG models

Other BIG DOG models, 2003

Sources

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