The Used Car Index

2004 Mini Cooper problems

NHTSA lists 282 complaints for the 2004 Mini Cooper, 5 of them mention a crash and 9 mention a fire. 1 complaints mention an injury, with 1 injuries and 1 deaths reported.

Data build 2026-10-07.

NHTSA lists this vehicle as MINI COOPER.

At a glance

Complaints
282
With crash
5
With fire
9
With injury (complaints)
1
Injuries
1
Deaths
1
Recalls
2
Do not drive recalls
0
Park outside recalls
0
Recall potential units (maximum)
86,018
Investigations
2
Open investigations
0
Manufacturer communications
42

Complaints per 100k sold unavailable. No sales source is available for this record.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
STEERING23884.4%
POWER TRAIN269.2%
ELECTRICAL SYSTEM155.3%
VISIBILITY72.5%
ENGINE AND ENGINE COOLING62.1%
ENGINE41.4%
SUSPENSION41.4%
STRUCTURE31.1%
UNKNOWN OR OTHER31.1%
ELECTRONIC STABILITY CONTROL (ESC)20.7%
Top subsystems
SystemSubsystemComplaints
POWER TRAINAUTOMATIC TRANSMISSION10
STEERINGHYDRAULIC POWER ASSIST8
STEERINGELECTRIC POWER ASSIST SYSTEM5
STEERINGHYDRAULIC POWER ASSIST SYSTEM5
POWER TRAINMANUAL TRANSMISSION4
VISIBILITYPOWER WINDOW DEVICES AND CONTROLS3
VISIBILITYWINDSHIELD3
SUSPENSIONFRONT2
SUSPENSIONREAR2
ENGINE AND ENGINE COOLINGCOOLING SYSTEM1

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags: This model year has not been tagged.

Recalls

2 recalls.

15V660000

Date: 2015-10-15. Systems: STEERING.

Defect: BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 MINI Cooper and Cooper S vehicles and 2005 Cooper and Cooper S Convertible vehicles. The affected vehicles may experience temporary or permanent loss of the electro-hydraulic steering assistance.

Consequence: If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, potentially increasing the risk of a vehicle crash.

Remedy: MINI will notify owners, and dealers will inspect the electro-hydraulic power steering system, replacing the components and wiring, as necessary, free of charge. Interim notices were mailed to owners on December 10, 2015. Owners will receive a second notice when remedy parts become available. Owners may contact MINI customer service at 1-866-825-1525.

Do not drive: No. Park outside: No.

04V348000

Date: 2004-07-12. Systems: TIRES.

Defect: ON CERTAIN PASSENGER VEHICLES, THE FLAT TIRE MONITORING SYSTEM HAS NOT BEEN CORRECTLY PROGRAMMED. IN THE EVENT OF A FLAT TIRE, AN AUDIBLE SIGNAL WILL NOT SOUND TO ALERT THE DRIVER TO A FLAT TIRE.

Consequence: DUE TO THE LACK OF AN AUDIBLE SIGNAL, THE DRIVER MAY NOT BE AWARE OF A FLAT TIRE, WHICH COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S SOFTWARE IN ORDER TO ACTUATE THE FLAT TIRE MONITORING SYSTEM'S AUDIBLE SIGNAL. THE RECALL BEGAN OCTOBER 13, 2004. OWNERS SHOULD CONTACT MINI CUSTOMER RELATIONS AT 1-866-275-6464.

Do not drive: No. Park outside: No.

Investigations

2 investigations; 0 open.

EA11005

Opened: 2011-05-04. Closed: 2016-01-05.

Loss of power steering assist

The Office of Defects Investigation (ODI) originally opened the investigation of loss of power steering assist in model year (MY) 2004 and 2005 Mini Cooper as Preliminary Evaluation PE10-038.The investigation was upgraded to Engineering Analysis EA11-005 in May, 2011.During EA11-005 the scope was expanded to include MY 2002 and 2003 vehicles that use the same steering system.The subject vehicles n

Systems: STEERING.

Linked campaign numbers: 15V660000.

PE10038

Opened: 2010-09-24. Closed: 2011-05-10.

Loss of Power Steering Assist

ODI has received 339 complaints alleging an unexpected loss of power steering assist while driving the vehicle.When the power steering assist stops working, drivers experienced difficulty in steering and/or controlling the vehicle.According to BMW drivers may experience either a temporary or permanent loss of power steering assist.BMW further advised that a temporary loss of power steering assist

Systems: STEERING.

Linked campaign numbers: None listed.

Manufacturer communications

42 manufacturer communications.

Communications by system
SystemCount
ELECTRICAL SYSTEM10
ENGINE AND ENGINE COOLING10
STEERING8
EQUIPMENT7
ENGINE6
POWER TRAIN4
AIR BAGS2
STRUCTURE2

10245428

Date: 2023-11-02. Type: Service Bulletin/Repair Instructions. Systems: STRUCTURE.

Cavity protection applied to underside of the hood is leaking out onto the wheel arch trim and grille.

10244507

Date: 2023-10-25. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.

MINI electrical systems have continued to develop over the past few years. As a result, the demand on the batteries has increased. Breakdowns due to an empty battery or problems in the vehicles electrical system can have various causes, most of which are not due to the battery itself. For this rea

10143574

Date: 2018-05-01. Type: Service Bulletin/Repair Instructions. Systems: ENGINE AND ENGINE COOLING.

W10 ENGINE: EMS2K - COMPREHENSIVE COMPONENT OBD READINESS MONITOR NOT COMPLETED: An affected vehicle fails to pass a state Inspection and Emission (I/M) test due to the A Comprehensive ComponentA OBD readiness monitor status is A not complete,A or it fails complete after performing an applicable r

10151228

Date: 2016-03-01. Type: Service Bulletin/Repair Instructions. Systems: STEERING.

This Service Information bulletin supersedes SI 32 02 14 dated August 2014. SUBJECT Installation of Right-Hand Drive Steering Spindle in Left-Hand Drive Vehicle is No Longer Required. Left-hand drive steering spindles are currently available.

10059098

Date: 2015-07-01. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, ENGINE.

MINI: DIFFERENT FAULTS ACTIVATES ENGINE MALFUNCTION AND OIL WARNING. *MA

10059112

Date: 2015-07-01. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, ENGINE.

MINI: BECAUSE OF THE DME SOFTWARE, AND A DAMAGED CLUTCH, THE DRIVETRAIN MALFUNCTION CHECK MESSAGE APPEAR. *MA

10059114

Date: 2015-07-01. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, ENGINE.

MINI: FAULTY SOFTWARE FOR THE TANK VENTILATION CONTROL DISPLAYS ENGINE THROTTLE REACTION WHEN TEMPERATURE IS HIGH OUTSIDE, AND MORE OBVIOUS IF THE TANK IS ONLY PARTLY FILLED. *MA

10059094

Date: 2015-06-01. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.

MINI: A MECHANICAL FAILURE AND DME SOFTWARE ERROR OF THE VANOS ACTUATORS CAUSE THE ENGINE TO RUN ROUGH WHICH ACTIVATES THE MALFUNCTION WARNING LIGHT. *MA

10059111

Date: 2015-06-01. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, ENGINE.

MINI: DUE TO FAULTY DME SOFTWARE, THE SERVICE ENGINE LIGHTS COMES ON, INCLUDING THE CHECK CONTROL MESSAGE FOR MOTOR FORCE DECREASE. *MA

10059113

Date: 2015-06-01. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, ENGINE.

MINI: FAULTY SOFTWARE CAUSES THE CHECK CONTROL AND ENGINE POWER REDUCED LIGHT TO APPEAR. *MA

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
COOPER282

Same model, other years

All model years | All Mini models

Other Mini models, 2004

Sources

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