The Used Car Index

2016 Toyota RAV4 problems

NHTSA lists 257 complaints for the 2016 Toyota RAV4, 37 of them mention a crash and 12 mention a fire. 21 complaints mention an injury, with 27 injuries and 0 deaths reported.

Data build 2026-10-08.

NHTSA lists this vehicle as TOYOTA RAV4.

At a glance

Complaints
257
With crash
37
With fire
12
With injury (complaints)
21
Injuries
27
Deaths
0
Recalls
3
Do not drive recalls
0
Park outside recalls
0
Recall potential units (maximum)
1,853,568
Investigations
1
Open investigations
0
Manufacturer communications
259

Complaints per 100k sold: 72.983. Units sold: 352,139; sales year: 2016; basis: calendar_year_us_sales_proxy_for_model_year. goodcarbadcar.net.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
ELECTRICAL SYSTEM6023.3%
SERVICE BRAKES4818.7%
UNKNOWN OR OTHER3814.8%
EXTERIOR LIGHTING2810.9%
ENGINE2710.5%
AIR BAGS197.4%
STRUCTURE197.4%
VISIBILITY/WIPER155.8%
VEHICLE SPEED CONTROL135.1%
POWER TRAIN114.3%
Top subsystems
SystemSubsystemComplaints
STRUCTUREBODY19
VISIBILITYSUN/MOON ROOF ASSEMBLY4
BACK OVER PREVENTIONREARVIEW SYSTEM BRAKING1
BACK OVER PREVENTIONWARNINGS1
ELECTRICAL SYSTEMINSTRUMENT CLUSTER/PANEL1
ELECTRICAL SYSTEMINSTRUMENT PANEL1
FORWARD COLLISION AVOIDANCEWARNINGS1
FUEL SYSTEM, GASOLINEDELIVERY1
FUEL SYSTEM, GASOLINESTORAGE1
LANE DEPARTUREBLIND SPOT DETECTION1

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags

These labels are model-generated, not NHTSA data.

Failure modes
LabelCountShare of taggedMean confidence
electrical electronic6123.7%0.82
loss of control5421.0%0.95
mechanical failure4216.3%0.66
visibility or lighting3614.0%0.98
restraint or airbag176.6%0.88
fire or overheating145.4%0.94
noise or comfort114.3%0.84
structural or corrosion93.5%0.73
fluid or fuel leak72.7%0.65
unclear62.3%0.83
Severities
LabelCountShare of taggedMean confidence
moderate13452.1%0.83
low6324.5%0.78
high5220.2%0.94
none51.9%0.87
critical31.2%0.71

Model: typesafe/jev-1.13-20260917; schema version: tag-v1. 257 tagged complaints of 257 complaints (100.0%).

Confidence is the model's own probability for the label it chose (0 to 1), not accuracy.

Model-generated labels on tagged complaints only. Model years 2013 and newer are tagged in full; 2012 in part (see tagged_share); earlier model years have no tags. NHTSA's own flags remain separate in the complaints block.

Recalls

See new recalls and investigations this week.

3 recalls.

23V734000

Date: 2023-11-01. Systems: ELECTRICAL SYSTEM.

Defect: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2013-2018 RAV4 vehicles. Certain replacement 12-volt batteries may not fit properly in the battery tray, allowing the battery to move and contact the hold-down bracket, possibly causing a short circuit. (excerpt)

Consequence: A battery short circuit increases the risk of a fire. (excerpt)

Remedy: Dealers will replace the battery clamp sub-assembly, battery tray, and positive terminal cover, free of charge. Owner letters were mailed December 27, 2024, to 2013-2014 RAV4 owners. Additional owner notification letters will be mailed in phases, phase 2 will begin on May 14, 2025, and phase 3 in late July 2025. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers f (excerpt)

Do not drive: No. Park outside: No.

16V236000

Date: 2016-04-22. Systems: EQUIPMENT, TIRES.

Defect: Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2016 Toyota Yaris, Rav4, Land Cruiser and 4Runner vehicles, and Scion FR-S, iM, and TC vehicles manufactured January 28, 2016, to March 14, 2016. The Load Carrying Capacity Modification Label may not reflect the correct added weight of the installed accessories. As a result, these vehicles fail to comply with the requiremen (excerpt)

Consequence: An incorrect label may result in the vehicle being overloaded, increasing the risk of a crash. (excerpt)

Remedy: SET will notify owners, and provide them a corrected label to be installed over the inaccurate label, free of charge. The recall began on June 3, 2016. Owners may contact SET customer service at 1-866-405-4226. SET's number for this recall is SET16A. (excerpt)

Do not drive: No. Park outside: No.

16V198000

Date: 2016-04-07. Systems: ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, HYDRAULIC.

Defect: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2016 Toyota RAV4 vehicles manufactured October 30, 2015, to February 3, 2016, 2016 Lexus RX350 vehicles manufactured October 26, 2015, to February 8, 2016, and 2016 Lexus ES350 vehicles manufactured September 1, 2015, to February 29, 2016. These vehicles are equipped with an ABS actuator that may have a damaged O-ri (excerpt)

Consequence: Insufficient brake fluid pressure may cause a loss of vehicle control, increasing the risk of a crash. (excerpt)

Remedy: Toyota will notify owners, and dealers will inspect the brake actuator, replacing it as necessary, free of charge. The recall began on May 4, 2016, 2016. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is G0I, GLC. (excerpt)

Do not drive: No. Park outside: No.

Investigations

1 investigations; 0 open.

PE21005

Opened: 2021-02-25. Closed: 2024-08-12.

Battery Hold Down Bracket Thermal Events

The Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE) to understand the contributing factors and frequency of vehicle fires originating from the battery region of the engine compartment in Model Year (MY) 2013-2018 Toyota RAV4 vehicles on 25 February 2021. At the time of opening, ODI attributed eleven allegations and additional EWR events to this PE. PE21005 focused on rep

Systems: ELECTRICAL SYSTEM.

Linked campaign numbers: 23V734.

Manufacturer communications

259 manufacturer communications.

Communications by system
SystemCount
EQUIPMENT100
ELECTRICAL SYSTEM73
STRUCTURE64
EQUIPMENT ADAPTIVE/MOBILITY15
ENGINE9
LANE DEPARTURE6
UNKNOWN OR OTHER6
AIR BAGS5

11029892

Date: 2026-02-13. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.

OBSOLETE NOTICE February 13, 2026: This bulletin is now obsolete. Please see T-SB-0009-26.

11029893

Date: 2026-02-13. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.

This bulletin includes basic procedures for performing a rescue charge on Ni-MH high voltage (HV) batteries. This bulletin should be used in conjunction with the applicable model and model year Repair Manual while performing a rescue charge. The GRX-5100 should be used wherever the Repair Manual ref

11028712

Date: 2026-01-07. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

Some 2005 a 2026 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Service Bulletin is to provide general guidelines and procedur

11020666

Date: 2025-06-18. Type: Service Campaign. Systems: ELECTRICAL SYSTEM.

21TG01 Exprired - Replaced with Campaign 23TA13 During a recent investigation of reported battery fires in 2013-2018 RAV4 vehicles with gasoline engines (excluding hybrid models), Toyota discovered that many non-Toyota retailers and others who sell or install replacement batteries were recommending

11020667

Date: 2025-06-18. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.

Campaign Expired - replaced with campaign 23TA13TECHNICAL INSTRUCTIONS FOR CONSUMER ADVISORY 21TG01 12-VOLT BATTERY SIZE AND INSTALLATION INSPECTION CERTAIN 2013 a 2018 RAV4

11020657

Date: 2025-06-13. Type: Service Campaign. Systems: ELECTRICAL SYSTEM.

The air conditioning dye injection tool kit has been developed to aid in identifying the location of air conditioning refrigerant leaks. The procedures outlined in this Service Bulletin aid in locating, inspecting, and repairing refrigerant leaks.

11012742

Date: 2024-12-06. Type: Service Bulletin/Repair Instructions. Systems: STRUCTURE.

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfa

11012743

Date: 2024-12-06. Type: Service Bulletin/Repair Instructions. Systems: STRUCTURE.

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is delivered to the customer.

11012744

Date: 2024-12-06. Type: Service Bulletin/Repair Instructions. Systems: STRUCTURE.

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal areas of the hood, roof,

11012735

Date: 2024-12-05. Type: Service Bulletin/Repair Instructions. Systems: STRUCTURE.

Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow the Removal Procedure in this bulletin to remove the RapgardTM protective film wi

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
RAV4240
RAV4 HYBRID17

Same model, other years

All model years | All Toyota models

Other Toyota models, 2016

Sources

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