The Used Car Index

2016 Ford F-250 SD problems

NHTSA lists 290 complaints for the 2016 Ford F-250 SD, 6 of them mention a crash and 5 mention a fire. 5 complaints mention an injury, with 6 injuries and 0 deaths reported.

Data build 2026-10-08.

NHTSA lists this vehicle as FORD F-250 SD.

At a glance

Complaints
290
With crash
6
With fire
5
With injury (complaints)
5
Injuries
6
Deaths
0
Recalls
3
Do not drive recalls
0
Park outside recalls
0
Recall potential units (maximum)
1,456,417
Investigations
1
Open investigations
1
Manufacturer communications
130

Complaints per 100k sold unavailable. No sales source is available for this record.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
STEERING11840.7%
SUSPENSION11238.6%
UNKNOWN OR OTHER3712.8%
AIR BAGS3512.1%
ENGINE279.3%
ELECTRICAL SYSTEM258.6%
FUEL/PROPULSION SYSTEM175.9%
WHEELS165.5%
POWER TRAIN144.8%
FUEL SYSTEM, DIESEL103.4%
Top subsystems
SystemSubsystemComplaints
ENGINE AND ENGINE COOLINGEXHAUST SYSTEM4
STRUCTUREBODY4
ELECTRICAL SYSTEMINSTRUMENT PANEL3
FUEL SYSTEM, DIESELDELIVERY3
SUSPENSIONFRONT2
BACK OVER PREVENTIONREARVIEW SYSTEM BRAKING1
BACK OVER PREVENTIONWARNINGS1
ENGINE AND ENGINE COOLINGENGINE1
FORWARD COLLISION AVOIDANCEAUTOMATIC EMERGENCY BRAKING1
FUEL SYSTEM, DIESELPRE-HEATER1

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags

These labels are model-generated, not NHTSA data.

Failure modes
LabelCountShare of taggedMean confidence
loss of control13345.9%0.83
mechanical failure4916.9%0.69
electrical electronic3512.1%0.76
restraint or airbag279.3%0.80
noise or comfort134.5%0.62
visibility or lighting134.5%0.86
fluid or fuel leak62.1%0.76
fire or overheating51.7%0.94
unclear51.7%0.81
structural or corrosion41.4%0.45
Severities
LabelCountShare of taggedMean confidence
moderate19065.5%0.81
low5418.6%0.71
high4515.5%0.67
none10.3%0.58

Model: typesafe/jev-1.13-20260917; schema version: tag-v1. 290 tagged complaints of 290 complaints (100.0%).

Confidence is the model's own probability for the label it chose (0 to 1), not accuracy.

Model-generated labels on tagged complaints only. Model years 2013 and newer are tagged in full; 2012 in part (see tagged_share); earlier model years have no tags. NHTSA's own flags remain separate in the complaints block.

Recalls

See new recalls and investigations this week.

3 recalls.

25V572000

Date: 2025-09-03. Systems: BACK OVER PREVENTION.

Defect: Ford Motor Company (Ford) is recalling certain 2015-2019 Lincoln MKC, Mustang, F-350 SD, F-250 SD, F-450 SD, 2015-2017 Lincoln Navigator, Expedition, 2015-2018 Edge, Transit Connect, 2016-2019 F-550 SD, Transit, 2017-2019 Econoline, and 2019 Ranger vehicles. The rearview camera may display a distorted, inverted, or blank image when the vehicle is in reverse. (excerpt)

Consequence: A rearview camera that displays an inverted, distorted, or blank image can reduce the drivera s view behind the vehicle, increasing the risk of a crash. (excerpt)

Remedy: Dealers will inspect and replace the rearview camera as necessary, free of charge. Owner notification letters were mailed January 13, 2026. Ford owners will receive letters in phases, beginning January 2026 and June 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S89. This recall expands previous NHTSA recall number 25V270. Vehicle Identificati (excerpt)

Do not drive: No. Park outside: No.

22V337000

Date: 2022-05-13. Systems: AIR BAGS.

Defect: Ford Motor Company (Ford) is recalling certain 2016 Super Duty F-250, F-350, F-450, and F-550 vehicles. Dust may accumulate in the steering wheel clock spring, causing a disconnection in the electrical connection resulting in the driver's air bag not deploying as intended.

Consequence: A disconnected driver's air bag can result in it not deploying, as intended, during a crash, increasing the risk of injury.

Remedy: Dealers will replace the steering wheel clock spring, free of charge. Remedy parts are expected to become available in the 3rd Quarter of 2023. An interim notification letter informing owners of the safety risk was mailed on July 6, 2022. Owner notification letters were mailed July 10, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S35.

Do not drive: No. Park outside: No.

16V246000

Date: 2016-04-26. Systems: TIRES.

Defect: Ford Motor Company (Ford) is recalling certain model year 2016 Ford F-250, F-350, F-450, and F-550 trucks manufactured April 5, 2016, to April 11, 2016. The tires installed during assembly of the affected vehicles may have sustained damage to the inner sidewall, possibly resulting in a loss of air or a tire rupture.

Consequence: A rapid loss of air or a tire rupture while the vehicle is being driven may cause a loss of vehicle control, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect the tires for damage and replace them as necessary, free of charge. The recall began on May 23, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S17.

Do not drive: No. Park outside: No.

Investigations

1 investigations; 1 open.

PE24014

Opened: 2024-05-09. Closed: Not listed.

Sogefi Secondary Diesel Fuel Filter Leak

The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high he

Systems: FUEL SYSTEM, DIESEL, FUEL SYSTEM, OTHER.

Linked campaign numbers: None listed.

Manufacturer communications

130 manufacturer communications.

Communications by system
SystemCount
ELECTRICAL SYSTEM36
ENGINE AND ENGINE COOLING33
POWER TRAIN27
EQUIPMENT26
ENGINE22
FUEL SYSTEM, DIESEL9
STRUCTURE5
UNKNOWN OR OTHER5

11036338

Date: 2026-08-18. Type: Service Bulletin/Repair Instructions. Systems: ENGINE, POWER TRAIN, UNKNOWN OR OTHER.

Some 2013-2016 Super Duty vehicles equipped with a 6.7L diesel engine and 2015-2019 Transit vehicles equipped with a 3.2L diesel engine may not pass a state smog test due to the exhaust gas system (EGS) monitor that will not run after completing the exhaust gas sensor drive cycle located within Sect

11031781

Date: 2026-04-20. Type: Other. Systems: ELECTRICAL SYSTEM, UNKNOWN OR OTHER.

Customer Satisfaction Program 25N15 - Supplement #1 Certain 2015-2019 Model Year Multiple Vehicle Lines Rear View Camera Inspection For One-Time Replacement

11030810

Date: 2026-03-26. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.

Some 2013-2016 Super Duty vehicles equipped with a 6.7L diesel engine and 2015-2019 Transit vehicles equipped with a 3.2L diesel engine may not pass a state smog test due to the exhaust gas system (EGS) monitor that will not run after completing the Exhaust Gas Sensor drive cycle located within Sect

11029052

Date: 2026-02-24. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, STRUCTURE, UNKNOWN OR OTHER.

Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the accessory wireless keypad master code cannot be retrieved from the

11025837

Date: 2025-11-26. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.

This article supersedes TSB 24-2165 to update the TSB Service Procedure. Some vehicles listed in the Model statement above may exhibit various SYNC performance related concerns including but not limited to: Display operation concerns Navigation inoperative Voice recognition concerns Phone co

11023852

Date: 2025-09-24. Type: Other. Systems: ENGINE, UNKNOWN OR OTHER.

Certain 2011-2022 Model Year Super Duty Vehicles Equipped with 6.7L Engine - Emission Control Information Label Update for Qualified Vehicles

11022355

Date: 2025-08-23. Type: Other. Systems: ENGINE, UNKNOWN OR OTHER.

Certain 2011-2022 Model Year Super Duty Vehicles Equipped with 6.7L Engine - Emission Control Information Label Update for Qualified Vehicles

11008948

Date: 2024-10-10. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

While performing a transmission repair on some 2012-2024 Ford and Lincoln vehicles, a transmission seal kit may be on backorder due to supply chain interruptions.

10254138

Date: 2024-04-24. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.

All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should be handed to the vehicle s owner during initial delivery. Unlike the integrated (wired) factory keypad,

10251453

Date: 2024-02-20. Type: Service Bulletin/Repair Instructions. Systems: ENGINE AND ENGINE COOLING.

This article supersedes TSB 22-2201 to update the Service Procedure and Parts List. Some 2015-2019 F-Super Duty and 2016-2019 F-650/F-750 vehicles equipped with a 6.7L engine may exhibit an oil leak from the oil filter, crankcase vent oil separator, oil cooler, or upper/lower oil pan. This may be du

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

F-250

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
F-250 SD290

Same model, other years

All model years | All Ford models

Other Ford models, 2016

Sources

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