No complaints are listed for the 2021 NEW Flyer XDE40. NHTSA's API and bulk file list none in this build.
Data build 2026-10-09.
NHTSA lists this vehicle as NEW FLYER XDE40.
Model-generated complaint tags: No complaints are listed for tagging.
Recalls
See new recalls and investigations this week.
3 recalls.
Date: 2025-12-19. Systems: ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning ligh (excerpt)
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash. (excerpt)
Remedy: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947. (excerpt)
Do not drive: No. Park outside: No.
Date: 2022-12-20. Systems: STEERING.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.
Consequence: A loose steering shaft can cause a loss of steering, increasing the risk of a crash.
Remedy: Dealers will replace the steering column and shaft components, free of charge. Owner notification letters were mailed on February 1, 2023. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-035.
Do not drive: No. Park outside: No.
Date: 2022-08-24. Systems: STEERING.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XD40, XD60, XDE40, 2022 XN35, XE40, XN40, and 2021 XN60 transit buses. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.
Consequence: A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.
Remedy: Dealers will inspect and replace the steering gear if required, free of charge. Owner notification letters were mailed on September 2, 2022. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-026.
Do not drive: No. Park outside: No.
Manufacturer communications
10 manufacturer communications.
Communications by system| System | Count |
|---|
| ELECTRICAL SYSTEM | 4 |
|---|
| FUEL/PROPULSION SYSTEM | 3 |
|---|
| ENGINE | 2 |
|---|
| EQUIPMENT | 1 |
|---|
| POWER TRAIN | 1 |
|---|
| SEATS | 1 |
|---|
| STEERING | 1 |
|---|
| STRUCTURE | 1 |
|---|
11026693
Date: 2025-12-03. Type: Service Bulletin/Repair Instructions. Systems: ENGINE, FUEL/PROPULSION SYSTEM.
Instructions to modify ECP & MCP pump connectors to prevent water intrusion
11014347
Date: 2025-02-18. Type: Service Bulletin/Repair Instructions. Systems: ENGINE, FUEL/PROPULSION SYSTEM.
Instructions to Service to remove bypassed engine calibration from ECM and replace DEF sensor as required.
11014018
Date: 2025-01-09. Type: Service Bulletin/Repair Instructions. Systems: STEERING.
Instruction to Service to check the four mounting bolts that attach the steering box mounting bracket to the frame of the bus to ensure they are torqued to the correct value.
11012376
Date: 2024-12-06. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, POWER TRAIN.
Instructions to Service to incorporate a PLC Update to prevent interlock activation when CAN speed messages are absent.
11007425
Date: 2024-08-14. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, FUEL/PROPULSION SYSTEM.
Instruction to Service for updating the battery program on certain ELFA2 buses for Improved BMS response to overcharging and other functional safety mechanisms, more robust detection of failure modes through DTCs, improving Battery Data Recorder (BDR) capabilities, streamlined flashing processes, an
10246085
Date: 2023-11-03. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.
Instruction to Service 60838 to check/replace fuse box mounting hardware as required.
10215533
Date: 2022-06-22. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
Technical Instruction describing how to rework and adjust the stop request pull cord cover.
10215528
Date: 2022-06-20. Type: Service Bulletin/Repair Instructions. Systems: SEATS.
Technical Instruction describing how to tighten hardware and replace rivets on upper deck cantilever seats where required.
10215532
Date: 2022-04-01. Type: Service Bulletin/Repair Instructions. Systems: STRUCTURE.
Technical Instruction describing how to reseal floor seam trims.
10210021
Date: 2022-03-10. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, SUSPENSION.
This technical instruction describes how to replace dust covers and seal and protect the harnesses associated with the Smart Rider suspension leveling system for 40 foot buses with components installed on both axles.