The Used Car Index

2023 Thomas Built Buses SAF-T-Liner HDX problems

No complaints are listed for the 2023 Thomas Built Buses SAF-T-Liner HDX. NHTSA's API and bulk file list none in this build.

Data build 2026-10-10.

NHTSA lists this vehicle as THOMAS BUILT BUSES SAF-T-LINER HDX.

At a glance

Complaints
0
With crash
0
With fire
0
With injury (complaints)
0
Injuries
0
Deaths
0
Recalls
8
Do not drive recalls
0
Park outside recalls
0
Recall potential units (maximum)
17,613
Investigations
0
Open investigations
0
Manufacturer communications
26

Complaints per 100k sold unavailable. No sales source is available for this record.

Model-generated complaint tags: No complaints are listed for tagging.

Recalls

See new recalls and investigations this week.

8 recalls.

26V087000

Date: 2026-02-13. Systems: ENGINE AND ENGINE COOLING.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain Thomas Built Buses 2023-2025 Saf-T-Liner EFX and 2023-2026 Saf-T-Liner HDX vehicles. The heater hose clamps may not have been tightened properly, causing the hose to disconnect and leak heating coolant inside the passenger compartment.

Consequence: Contact with hot heating coolant may burn occupants, increasing the risk of injury.

Remedy: Dealers will inspect and replace the heater hose clamps, as necessary, free of charge. Owner notification letters were mailed April 10, 2026. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1030.

Do not drive: No. Park outside: No.

26V086000

Date: 2026-02-13. Systems: ENGINE AND ENGINE COOLING.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain Thomas Built Buses 2023-2026 Saf-T-Liner EFX and Saf-T-Liner HDX school buses. The heater hose clamps may not have been tightened properly, causing the hose to disconnect and leak heating coolant inside the passenger compartment.

Consequence: Contact with hot heating coolant may burn occupants, increasing the risk of injury.

Remedy: Dealers will inspect and replace the heater hose clamps, as necessary, free of charge. Owner notification letters were mailed April 10, 2026. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1030.

Do not drive: No. Park outside: No.

22V762000

Date: 2022-10-12. Systems: STRUCTURE.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2011-2023 Thomas Built EFX and HDX school buses. The exterior roof panel was manufactured with insufficient joint strength. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."

Consequence: A school bus exterior roof panel with insufficient joint strength may separate during a crash, increasing the risk of injury.

Remedy: Dealers will add additional mechanical fasteners to secure the joints, free of charge. Owner notification letters were mailed June 2, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL957.

Do not drive: No. Park outside: No.

22V688000

Date: 2022-09-14. Systems: STRUCTURE.

Defect: Daimler Trucks North America LLC (DTNA) is recalling certain 2020-2023 Thomas Built Saf-T-Liner HDX school buses. The rear exterior side-body panel was manufactured with insufficient joint strength. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."

Consequence: A school bus panel with insufficient joint strength may separate during a crash, increasing the risk of injury.

Remedy: Dealers will add additional mechanical fasteners to secure the joints, free of charge. Owner notification letters were mailed November 11, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall FL953.

Do not drive: No. Park outside: No.

22V553000

Date: 2022-07-29. Systems: ENGINE AND ENGINE COOLING.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2023 Thomas Built Saf-T-Liner HDX and Saf-T-Liner C2 school buses. The engine control module (ECM) may experience an internal short-circuit, which can result in an unexpected engine shut down.

Consequence: Unexpected engine shut down can increase the risk of a crash. Additionally, a disabled school bus may require an evacuation procedure in an uncontrolled traffic situation, increasing the risk of injury to passengers.

Remedy: Cummins will replace the ECM, free of charge. Owner notification letters are expected to be mailed September 26, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-949.

Do not drive: No. Park outside: No.

22V510000

Date: 2022-07-19. Systems: SEATS.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2014-23 Thomas Built Buses HDX and 2014-22 EFX school buses equipped with 39-inch S3C seat frames and 3-point flex seatbelts. The passenger seat frames may crack and rotate from fatigue.

Consequence: Cracked passenger seat frames may not adequately secure passengers in the event of a crash, increasing the risk of injury.

Remedy: Dealers will secure the seat frames with brackets, free of charge. Owner notification letters were mail December 4, 2023. Owners may contact DTNA's customer service at 1-800-547-0712. DTNA's number for this recall is FL946.

Do not drive: No. Park outside: No.

22V272000

Date: 2022-04-22. Systems: ELECTRICAL SYSTEM.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2019-2023 Thomas Built Bus HDX commercial buses. The positive battery cable may be routed improperly, allowing it to chafe against the transmission oil cooler hoses, which can cause an electrical short circuit.

Consequence: An electrical short circuit can increase the risk of a fire.

Remedy: Dealers will inspect and repair the cable routing, as necessary, free of charge. Owner notification letters were mailed January 20, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL929.

Do not drive: No. Park outside: No.

22V271000

Date: 2022-04-22. Systems: ELECTRICAL SYSTEM.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2019-2023 Thomas Built Bus HDX school buses. The positive battery cable may be routed improperly, allowing it to chafe against the transmission oil cooler hoses, which can cause an electrical short circuit.

Consequence: An electrical short circuit can increase the risk of a fire.

Remedy: Dealers will inspect and repair the cable routing, as necessary, free of charge. Owner notification letters were mailed January 20, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL928.

Do not drive: No. Park outside: No.

Investigations

0 investigations; 0 open.

Manufacturer communications

26 manufacturer communications.

Communications by system
SystemCount
ENGINE12
UNKNOWN OR OTHER4
EXTERIOR LIGHTING2
SEATS2
VISIBILITY/WIPER2
WHEELS2
ELECTRICAL SYSTEM1
VEHICLE SPEED CONTROL1

11035528

Date: 2026-07-06. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

Technical Service Bulletin for Electrical Wiring Modifications for Type DFootwell Heater

11031984

Date: 2026-04-23. Type: Other. Systems: ENGINE.

Service Solution for HDX DEF Header Service Replacement Additional Parts

11030622

Date: 2026-03-20. Type: Other. Systems: ELECTRICAL SYSTEM.

Service Solution for Timer relay TBB 202400 replacement

11023661

Date: 2025-09-09. Type: Other. Systems: UNKNOWN OR OTHER.

My communications for DTNA Announces Extended Coverage Policy Updates

11022321

Date: 2025-08-07. Type: Other. Systems: ENGINE.

Service Solution for HDX DEF Header Service Replacement Additional Parts

11019796

Date: 2025-06-17. Type: Other. Systems: UNKNOWN OR OTHER.

Service Solution for Floor Covering Bubbles

11014787

Date: 2025-02-05. Type: Other. Systems: EXTERIOR LIGHTING.

Service Solution for HDX / EFX front lighting replacement

11013293

Date: 2025-01-31. Type: Emissions. Systems: ENGINE.

Emission Recall for DD8 EGR Monitor Software Reprogramming

11013294

Date: 2025-01-31. Type: Emissions. Systems: ENGINE.

Emission Recall for DD8 EGR Monitor Software Reprogramming

11013295

Date: 2025-01-31. Type: Emissions. Systems: ENGINE.

Emission Recall for DD8 EGR Monitor Software Reprogramming

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.
  • NHTSA's complaints API and bulk file list no complaint for this make, model and model year in this data build.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
SAF-T-LINER HDX0

Same model, other years

All model years | All Thomas Built Buses models

Other Thomas Built Buses models, 2023

Sources

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