The Used Car Index

2009 Volkswagen Routan problems

NHTSA lists 294 complaints for the 2009 Volkswagen Routan, 6 of them mention a crash and 3 mention a fire. 9 complaints mention an injury, with 12 injuries and 0 deaths reported.

Data build 2026-10-10.

NHTSA lists this vehicle as VOLKSWAGEN ROUTAN.

At a glance

Complaints
294
With crash
6
With fire
3
With injury (complaints)
9
Injuries
12
Deaths
0
Recalls
6
Do not drive recalls
0
Park outside recalls
0
Recall potential units (maximum)
20,676
Investigations
0
Open investigations
0
Manufacturer communications
355

Complaints per 100k sold unavailable. No sales source is available for this record.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
ELECTRICAL SYSTEM15151.4%
ENGINE7826.5%
SERVICE BRAKES3812.9%
STEERING3411.6%
POWER TRAIN206.8%
STRUCTURE186.1%
SERVICE BRAKES, HYDRAULIC155.1%
UNKNOWN OR OTHER155.1%
ELECTRONIC STABILITY CONTROL (ESC)124.1%
WHEELS124.1%
Top subsystems
SystemSubsystemComplaints
STRUCTUREBODY18
POWER TRAINAUTOMATIC TRANSMISSION4
TIRESVALVE4
ELECTRICAL SYSTEMIGNITION3
TIRESPRESSURE MONITORING AND REGULATING SYSTEMS3
LATCHES/LOCKS/LINKAGESDOORS2
AIR BAGSSENSOR1
ELECTRICAL SYSTEMSTARTER ASSEMBLY1
ELECTRICAL SYSTEMWIRING1
ENGINE AND ENGINE COOLINGEXHAUST SYSTEM1

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags: This model year has not been tagged.

Recalls

See new recalls and investigations this week.

6 recalls.

16V083000

Date: 2016-02-11. Systems: AIR BAGS.

Defect: Volkswagen Group of America, Inc. (VW) is recalling certain model year 2009 Volkswagen Routan vehicles manufactured February 7, 2008, to August 28, 2008. In the affected vehicles, the air bag control units may corrode and fail.

Consequence: If the air bag control unit fails, the air bags may not deploy in the event of a crash, increasing the risk of occupant injury. Additionally, the air bags may inadvertently deploy, increasing the risk of a crash.

Remedy: VW will notify owners, and dealers will replace the air bag control unit, free of charge. The recall began April 2016. Owners may contact Volkswagen customer service at 1-800-893-5298.

Do not drive: No. Park outside: No.

15V194000

Date: 2015-04-01. Systems: ELECTRICAL SYSTEM.

Defect: Volkswagen Group of America, Inc. (Volkswagen) is recalling certain model year 2009 Routan vehicles manufactured June 25, 2008, to July 8, 2009, and 2010 Routan vehicles manufactured October 1, 2009, to August 11, 2010. This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition (excerpt)

Consequence: If the ignition key inadvertently moves into the OFF or ACCESSORY position, the engine will turn off, which will then depower various key safety systems including, but not limited to, air bags, power steering, and power braking. Loss of functionality of these systems may increase the risk of crash and/or increase the risk of injury in the event of a crash. (excerpt)

Remedy: Volkswagen will notify owners, and dealers will replace the ignition switch and key FOBs, free of charge. The recall began on June 23, 2015. Owners may contact Volkswagen customer service at 1-800-822-8987. Volkswagen's number for this recall is 28H1. Note: This recall supersedes recalls 11V151 and 14V396. Vehicles that previously received an ignition switch trim ring as a recall remedy must (excerpt)

Do not drive: No. Park outside: No.

14V396000

Date: 2014-07-01. Systems: ELECTRICAL SYSTEM.

Defect: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. Volkswagen Group of America, Inc. (Volkswagen) is recalling certain model year 2009 Routan vehicles. Road conditions or some other jarring eve (excerpt)

Consequence: If the ignition key inadvertently moves into the OFF or ACCESSORY position, the engine will turn off, which will then depower various key safety systems including but not limited to air bags, power steering, and power braking. Loss of functionality of these systems may increase the risk of crash and/or increase the risk of injury in the event of a crash. (excerpt)

Remedy: Volkswagen will notify owners, and dealers will modify the ignition switch, free of charge. Owners may contact Volkswagen customer service at 1- 800-822-8987. An interim notice was mailed to owners on August 29, 2014. Volkswagen's number for this recall is 28G1/U8. Note: This campaign is an expansion of NHTSA Recall No. 11V-151. (excerpt)

Do not drive: No. Park outside: No.

14V055000

Date: 2014-02-11. Systems: SUSPENSION.

Defect: Freedom Motors Inc., (Freedom Motors) of Savaria Vehicle Group (formerly The Liberty Motor Company) is recalling one model year 2009 Volkswagen Routan and certain model year 2008-2010 Dodge Grand Caravan and Chrysler Town & Country wheelchair accessible vehicles modified by The Liberty Motor Company from February 2008 through January 2011. Over time and with use, the vehicle's rear axle may devel (excerpt)

Consequence: Failure of the rear axle may increase the risk of a crash. (excerpt)

Remedy: Freedom Motors will notify owners, and dealers will replace the affected axles, free of charge. The recall began on April 1, 2014. Owners can contact Freedom Motors at 1-800-561-9600. Freedom Motors' number for this recall is ENGF0216-3. (excerpt)

Do not drive: No. Park outside: No.

10V252000

Date: 2010-06-10. Systems: ELECTRICAL SYSTEM.

Defect: VOLKSWAGEN IS RECALLING CERTAIN MODEL YEAR 2009 ROUTAN VEHICLES MANUFACTURED FROM JUNE 2008 THROUGH JULY 2009. THESE VEHICLES MAY HAVE BEEN BUILT WITH AN IMPROPER ROUTED WIRE HARNESS THAT MAY HAVE A CONDITION WHERE THE LOWER SLIDING DOOR HINGE BRACKET CAN MAKE CONTACT AND WEAR THROUGH THE WIRE INSULATION. CONTACT WITH A 12V POWER FEED CIRCUIT WITHIN THE HARNESS MAY CAUSE A HIGH RESISTIVE SHORT C (excerpt)

Consequence: THIS COULD RESULT IN AN OVERHEATED LATCH AND A FIRE WITHIN THE REAR SLIDING DOOR COULD OCCUR. (excerpt)

Remedy: VOLKSWAGEN WILL INSPECT THE SLIDING DOOR WIRE TRACK WIRE ASSEMBLY AND THE SLIDING DOOR POWER DRIVE UNIT WIRE ASSEMBLY FOR DAMAGE, REPAIR/REPLACE AS NECESSARY, TIE STRAP THE TWO HARNESSES TOGETHER AND ROUTE THE HARNESSES UNDER THE SLIDING DOOR WEATHER STRIP. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 15, 2010. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987 (excerpt)

Do not drive: No. Park outside: No.

09V244000

Date: 2009-07-01. Systems: EQUIPMENT.

Defect: VOLKSWAGEN IS RECALLING 18,500 MY 2009 ROUTAN VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." THE OWNER'S MANUAL WAS PRINTED WITHOUT THE FMVSS NO. 208 REQUIRED INFORMATION EXPLAINING THAT NO OBJECTS SHOULD BE PLACED OVER THE OR NEAR THE AIR BAG ON THE INSTRUMENT PANEL.

Consequence: ANY SUCH OBJECTS COULD CAUSE INJURY TO THE VEHICLE'S OCCUPANTS IN THE EVENT OF A CRASH SEVERE ENOUGH TO CAUSE THE AIR BAG TO INFLATE.

Remedy: DEALERS WILL SEND AN OWNER'S MANUAL INSERT CONTAINING THE REQUIRED AIR BAG INFORMATION FOR OWNER INSTALLATION OR DEALERS WILL INSTALL IN THE EVENT THE OWNER PREFERS ASSISTANCE FROM THE DEALER. THE RECALL BEGAN ON JULY 31, 2009. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.

Do not drive: No. Park outside: No.

Investigations

0 investigations; 0 open.

Manufacturer communications

355 manufacturer communications.

Communications by system
SystemCount
EQUIPMENT134
ELECTRICAL SYSTEM98
ENGINE AND ENGINE COOLING50
ENGINE28
POWER TRAIN25
STRUCTURE25
FUEL SYSTEM, GASOLINE15
VISIBILITY15

11030847

Date: 2026-03-27. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.

This is a notice for software changes with the ODIS diagnostic program to correct the communication during vehicle programming function: A software fix is needed to correct the error message ERP0204E could occur during perform initial operation, software configuration, SVM updates for any control

11030829

Date: 2026-03-06. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.

This is a notice for software changes with the ODIS diagnostic program to correct the communication during vehicle programming function: A software fix is needed to correct multiple test plans: All basic settings test for the following components - Fill and bleed cooling system issue, N493, J338, C

11028490

Date: 2026-01-06. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.

This is a notice for software changes with the ODIS diagnostic program to correct the communication during vehicle programming function: A software fix is needed to correct a test that is not reading any information from the battery data module (BDM) and will output:

11026184

Date: 2025-11-18. Type: Service Bulletin/Repair Instructions. Systems: SUSPENSION.

What is and what is not a leaking suspension strut.

11021378

Date: 2025-07-22. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.

Fuel Additive

11021372

Date: 2025-07-14. Type: Service Bulletin/Repair Instructions. Systems: SUSPENSION.

How to identify and when to replace a leaking strut

11014949

Date: 2025-02-12. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.

Identifying and Mixing Engine Coolant

11010011

Date: 2024-10-07. Type: Other. Systems: UNKNOWN OR OTHER.

Vehicle Concerns Before Recall Repair Available

11008861

Date: 2024-09-17. Type: Service Bulletin/Repair Instructions. Systems: POWER TRAIN.

Fluid requirements

11008846

Date: 2024-09-12. Type: Other. Systems: STRUCTURE.

Wind & Water Leak Checking

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
ROUTAN294

Same model, other years

All model years | All Volkswagen models

Other Volkswagen models, 2009

Sources

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