The Used Car Index

2021 Chevrolet Bolt EV problems

NHTSA lists 67 complaints for the 2021 Chevrolet Bolt EV, 4 of them mention a crash and 0 mention a fire. 1 complaints mention an injury, with 1 injuries and 0 deaths reported.

Data build 2026-10-09.

NHTSA lists this vehicle as CHEVROLET BOLT EV.

At a glance

Complaints
67
With crash
4
With fire
0
With injury (complaints)
1
Injuries
1
Deaths
0
Recalls
5
Do not drive recalls
0
Park outside recalls
3
Recall potential units (maximum)
111,242
Investigations
1
Open investigations
0
Manufacturer communications
506

Complaints per 100k sold unavailable. No sales source is available for this record.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
ELECTRICAL SYSTEM3349.3%
FUEL/PROPULSION SYSTEM1522.4%
UNKNOWN OR OTHER1217.9%
POWER TRAIN1014.9%
STEERING913.4%
ENGINE46.0%
SERVICE BRAKES34.5%
VEHICLE SPEED CONTROL34.5%
AIR BAGS23.0%
SUSPENSION23.0%
Top subsystems
SystemSubsystemComplaints
ELECTRICAL SYSTEM12V/24V/48V BATTERY2
LANE DEPARTUREBLIND SPOT DETECTION1

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags

These labels are model-generated, not NHTSA data.

Failure modes
LabelCountShare of taggedMean confidence
electrical electronic3247.8%0.79
fire or overheating1116.4%0.76
mechanical failure1014.9%0.71
loss of control811.9%0.76
unclear46.0%0.64
restraint or airbag23.0%1.00
Severities
LabelCountShare of taggedMean confidence
moderate4364.2%0.81
low1725.4%0.73
high69.0%0.93
none11.5%0.56

Model: typesafe/jev-1.13-20260917; schema version: tag-v1. 67 tagged complaints of 67 complaints (100.0%).

Confidence is the model's own probability for the label it chose (0 to 1), not accuracy.

Model-generated labels on tagged complaints only. Model years 2013 and newer are tagged in full; 2012 in part (see tagged_share); earlier model years have no tags. NHTSA's own flags remain separate in the complaints block.

Recalls

See new recalls and investigations this week.

5 recalls.

24V812000

Date: 2024-10-31. Systems: ELECTRICAL SYSTEM.

Defect: General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Bolt EUV vehicles previously repaired under Recall 21V-650. The installation of advanced diagnostic software may have failed. As such, the high voltage battery could catch fire when charged to full or nearly full capacity. (excerpt)

Consequence: A battery fire increases the risk of injury. (excerpt)

Remedy: Owners are advised to take the following interim steps: Set the Target Charge Level feature in their vehicle to limit the charge level to 90%, charge their vehicle more frequently, avoid depleting the battery to 70 miles range remaining, park outside after charging, and do not charge the vehicle indoors overnight. Dealers will reinstall advanced diagnostic software, free of charge. Owner notific (excerpt)

Do not drive: No. Park outside: Yes.

24V481000

Date: 2024-06-27. Systems: ELECTRICAL SYSTEM.

Defect: General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Chevrolet Bolt EUV vehicles that were previously remedied under recall number 21V-650. The advanced diagnostic software may have been incorrectly installed and fail to detect defective battery modules, possibly resulting in a battery fire. (excerpt)

Consequence: A battery fire increases the risk of injury. (excerpt)

Remedy: Owners are advised to take the following interim steps: Set the Target Charge Level feature in their vehicle to limit the charge level to 90%, charge their vehicle more frequently, avoid depleting the battery to 70 miles range remaining, park outside after charging, and do not charge the vehicle indoors overnight. Dealers will reinstall the advanced diagnostic software, free of charge. Owner no (excerpt)

Do not drive: No. Park outside: Yes.

23V845000

Date: 2023-12-14. Systems: SEAT BELTS, STRUCTURE.

Defect: General Motors, LLC (GM) is recalling certain 2017-2023 Chevrolet Bolt EV vehicles. This recall includes certain vehicles previously repaired incorrectly under NHTSA recall number 22V-930. After a crash with seat belt pretensioner deployment, the pretensioner exhaust may ignite carpet fibers near the B-pillar, causing a fire. (excerpt)

Consequence: A fire increases the risk of injury. (excerpt)

Remedy: Dealers will inspect both front seat belt pretensioners and, if necessary, install metal foil at the carpet near the pretensioner exhaust. Certain vehicles will also need a pretensioner cover installed. Repairs will be performed free of charge. Owner notification letters were mailed January 24, 2024. These vehicles were previously recalled for this same issue under recall number 22V-930 and wi (excerpt)

Do not drive: No. Park outside: No.

22V930000

Date: 2022-12-15. Systems: SEAT BELTS, STRUCTURE.

Defect: General Motors, LLC (GM) is recalling certain 2017-2023 Chevrolet Bolt EV vehicles. After a crash with seat belt pretensioner deployment, the pretensioner exhaust may ignite carpet fibers near the B-pillar, causing a fire.

Consequence: A vehicle fire can increase the risk of injury.

Remedy: Dealers will install metal foil at the carpet near the pretensioner exhaust, and install a pretensioner cover as necessary, free of charge. Owner notification letters were mailed between January 23, 2023 and April 25, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N222383790.

Do not drive: No. Park outside: No.

21V650000

Date: 2021-08-20. Systems: ELECTRICAL SYSTEM.

Defect: General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Chevrolet Bolt EUV vehicles. The high voltage battery could catch fire when charged to full or nearly full capacity. (excerpt)

Consequence: A battery fire increases the risk of injury. (excerpt)

Remedy: Owners are advised to take the following interim steps: Set the Target Charge Level feature in their vehicle to limit the charge level to 90%, charge their vehicle more frequently, avoid depleting the battery to 70 miles range remaining, park outside after charging, and do not charge the vehicle indoors overnight. Defective battery modules will be replaced by GM, free of charge. Owner notificat (excerpt)

Do not drive: No. Park outside: Yes.

Investigations

1 investigations; 0 open.

DP22005

Opened: 2023-01-27. Closed: 2023-08-07.

Pedestrian alert sounds

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and ele

Systems: ELECTRICAL SYSTEM.

Linked campaign numbers: 22V063000.

Manufacturer communications

506 manufacturer communications.

Communications by system
SystemCount
EQUIPMENT180
ELECTRICAL SYSTEM171
UNKNOWN OR OTHER108
POWER TRAIN35
WHEELS32
ENGINE AND ENGINE COOLING27
FUEL/PROPULSION SYSTEM23
STRUCTURE22

11037555

Date: 2026-09-26. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

This PI provides Diagnostics tips on how the LIN bus works and how to diagnosis it.

11037253

Date: 2026-09-04. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

11036392

Date: 2026-08-20. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

This Preliminary information communicates to dealer to perform a MEC reset for wireless projection issues

11036284

Date: 2026-08-19. Type: Service Campaign. Systems: UNKNOWN OR OTHER.

Certain vehicles may have a condition where a false diagnostic trouble code (DTC) is set. Dealers are to reprogram the Hybrid Powertrain Control Module 2.

11035340

Date: 2026-07-21. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

PI to help diagnose A/C concern

11034769

Date: 2026-06-23. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

This Preliminary information communicates an issue with an OTA pending message still displayed after an OTA event and how to reset/clear the message.

11032763

Date: 2026-05-11. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

This Preliminary information communicates to dealer to perform a MEC reset for wireless projection issues

11032764

Date: 2026-05-11. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

Pi created to provide GM dealers with information on gathering information for projection issue

11030974

Date: 2026-04-01. Type: Service Bulletin/Repair Instructions. Systems: UNKNOWN OR OTHER.

This preliminary information communicates information about how to determine if a wheel and tires size change is available.

11030532

Date: 2026-03-21. Type: Over The Air. Systems: UNKNOWN OR OTHER.

Improvements to OnStar functionality.

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
BOLT EV67

Same model, other years

All model years | All Chevrolet models

Other Chevrolet models, 2021

Sources

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