No complaints are listed for the 2016 NEW Flyer XD40. NHTSA's API and bulk file list none in this build.
Data build 2026-10-08.
NHTSA lists this vehicle as NEW FLYER XD40.
Model-generated complaint tags: No complaints are listed for tagging.
Recalls
See new recalls and investigations this week.
3 recalls.
Date: 2018-11-22. Systems: EQUIPMENT.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2015-2017 New Flyer XD40 and XN60, 2015 XD60 and XDE40 and 2013-2017 XN40 vehicles, equipped with certain Kidde Technologies, Inc. (KTI) KDS-25 fire extinguishers as part of the optional fire suppression system. The actuator of the extinguisher may not function properly, preventing the fire extinguisher from discharging the fire suppress (excerpt)
Consequence: If the fire suppression system does not work as intended, it can increase the risk of injury in the event of a fire. (excerpt)
Remedy: New Flyer has notified owners, and KTI will inspect the fire suppression systems and replace the electrical piston actuators, as necessary, free of charge. The recall began on November 29, 2018. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R18-020. (excerpt)
Do not drive: No. Park outside: No.
Date: 2017-08-30. Systems: SEAT BELTS.
Defect: New Flyer Industries Ltd. (New Flyer) is recalling certain 2015-2016 MD30, 2016 MD35, 2017 XD35, XD60, XDE35, XDE40, XDE60, XN35 and 2016-2017 XD40 and XN40 transit buses, equipped with certain Recaro Commercial Bus Driver Seats (models Ergo R, Ergo D, AM71, AM72 and AM80). The seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and (excerpt)
Consequence: If the seat belt cannot be latched, the bus may be operated without the seat belt being used, increasing the risk of injury in the event of a crash. (excerpt)
Remedy: New Flyer has notified owners and work with the supplier to replace the buckle housings, free of charge. The recall began September 15, 2017. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyers' number for this recall is R17-017. (excerpt)
Do not drive: No. Park outside: No.
Date: 2016-04-19. Systems: ELECTRICAL SYSTEM.
Defect: New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of (excerpt)
Consequence: If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers. (excerpt)
Remedy: New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005. (excerpt)
Do not drive: No. Park outside: No.
Manufacturer communications
22 manufacturer communications.
Communications by system| System | Count |
|---|
| EQUIPMENT | 8 |
|---|
| ENGINE AND ENGINE COOLING | 4 |
|---|
| POWER TRAIN | 4 |
|---|
| ELECTRICAL SYSTEM | 3 |
|---|
| FUEL SYSTEM, GASOLINE | 2 |
|---|
| BACK OVER PREVENTION | 1 |
|---|
| ENGINE | 1 |
|---|
| EQUIPMENT ADAPTIVE/MOBILITY | 1 |
|---|
11030372
Date: 2026-03-20. Type: Service Bulletin/Repair Instructions. Systems: ENGINE, FUEL/PROPULSION SYSTEM.
Instructions to remove DEF sensor bypass calibration from engine ECM and new sensor installation AR - 18inch DEF tank CA emissions
10149169
Date: 2018-10-31. Type: Service Bulletin/Repair Instructions. Systems: SEAT BELTS.
This Maintenance Instruction Describes How to Replace RECARO Seatbelts.
10144750
Date: 2018-08-17. Type: Service Bulletin/Repair Instructions. Systems: POWER TRAIN.
This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather Tube Element on Buses Equipped with a Cummins Diesel ISL 07 or ISL 09 Engine.
10136625
Date: 2018-04-30. Type: Service Bulletin/Repair Instructions. Systems: POWER TRAIN.
This Maintenance Instruction Decribes How to Add Relay for Auto Neutral Signal to Transmission Control Module.
10128679
Date: 2018-01-05. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
10128680
Date: 2018-01-05. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
10127056
Date: 2017-12-31. Type: Service Bulletin/Repair Instructions. Systems: ENGINE AND ENGINE COOLING.
This Maintenance Instruction Describes How to Ensure Proper Clearance Between CAC Exhaust Support and Gen 5 Coolant Lines.
10127059
Date: 2017-12-06. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Service Manual Bulletin provides new inspection and replacement requirements for the coolant hoses located above the SDS enclosure on specifically equipped buses.
10124959
Date: 2017-11-15. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Service Manual Bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. This bulletin only applies to vehicles with New Flyer designed ramps.
10123121
Date: 2017-10-31. Type: Service Bulletin/Repair Instructions. Systems: BACK OVER PREVENTION.
This Maintenance Instruction Describes How to Add Heat Shrink to Rear Camera Pigtail (wiring).