No complaints are listed for the 2017 NEW Flyer XD40. NHTSA's API and bulk file list none in this build.
Data build 2026-10-08.
NHTSA lists this vehicle as NEW FLYER XD40.
Model-generated complaint tags: No complaints are listed for tagging.
Recalls
See new recalls and investigations this week.
5 recalls.
Date: 2025-12-19. Systems: ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning ligh (excerpt)
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash. (excerpt)
Remedy: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947. (excerpt)
Do not drive: No. Park outside: No.
Date: 2021-05-18. Systems: FUEL SYSTEM, DIESEL.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.
Do not drive: No. Park outside: No.
Date: 2018-11-22. Systems: EQUIPMENT.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2015-2017 New Flyer XD40 and XN60, 2015 XD60 and XDE40 and 2013-2017 XN40 vehicles, equipped with certain Kidde Technologies, Inc. (KTI) KDS-25 fire extinguishers as part of the optional fire suppression system. The actuator of the extinguisher may not function properly, preventing the fire extinguisher from discharging the fire suppress (excerpt)
Consequence: If the fire suppression system does not work as intended, it can increase the risk of injury in the event of a fire. (excerpt)
Remedy: New Flyer has notified owners, and KTI will inspect the fire suppression systems and replace the electrical piston actuators, as necessary, free of charge. The recall began on November 29, 2018. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R18-020. (excerpt)
Do not drive: No. Park outside: No.
Date: 2018-01-09. Systems: SERVICE BRAKES, AIR.
Defect: New Flyer of America Inc. (New Flyer) is recalling certain 2017 XD40, XDE40, XN40, XT60, and 2016-2017 XDE60 transit buses. The air brake hose connections for the front axle ABS modulator valves may not be properly tightened, possibly resulting in the air brake hose disconnecting. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number (excerpt)
Consequence: If the brake hose disconnects from the ABS modulator valve, there will be no brake force applied to either of the front axle brake assemblies, lengthening the needed braking distance and increasing the risk of a crash. (excerpt)
Remedy: New Flyer will notify owners, and will reconnect the air hose using the proper tightness, free of charge. The recall began on January 11, 2018. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R18-001. (excerpt)
Do not drive: No. Park outside: No.
Date: 2017-08-30. Systems: SEAT BELTS.
Defect: New Flyer Industries Ltd. (New Flyer) is recalling certain 2015-2016 MD30, 2016 MD35, 2017 XD35, XD60, XDE35, XDE40, XDE60, XN35 and 2016-2017 XD40 and XN40 transit buses, equipped with certain Recaro Commercial Bus Driver Seats (models Ergo R, Ergo D, AM71, AM72 and AM80). The seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and (excerpt)
Consequence: If the seat belt cannot be latched, the bus may be operated without the seat belt being used, increasing the risk of injury in the event of a crash. (excerpt)
Remedy: New Flyer has notified owners and work with the supplier to replace the buckle housings, free of charge. The recall began September 15, 2017. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyers' number for this recall is R17-017. (excerpt)
Do not drive: No. Park outside: No.
Manufacturer communications
16 manufacturer communications.
Communications by system| System | Count |
|---|
| EQUIPMENT | 7 |
|---|
| ELECTRICAL SYSTEM | 3 |
|---|
| FUEL SYSTEM, GASOLINE | 2 |
|---|
| POWER TRAIN | 2 |
|---|
| BACK OVER PREVENTION | 1 |
|---|
| ENGINE | 1 |
|---|
| ENGINE AND ENGINE COOLING | 1 |
|---|
| EXTERIOR LIGHTING | 1 |
|---|
11014347
Date: 2025-02-18. Type: Service Bulletin/Repair Instructions. Systems: ENGINE, FUEL/PROPULSION SYSTEM.
Instructions to Service to remove bypassed engine calibration from ECM and replace DEF sensor as required.
10183643
Date: 2020-11-30. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, EQUIPMENT, EXTERIOR LIGHTING.
Technical instruction describing how to replace specified street and curbside front headlamps.
10160588
Date: 2019-05-30. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.
Technical Instruction describing how to replace the kneeling buzzer.
10149169
Date: 2018-10-31. Type: Service Bulletin/Repair Instructions. Systems: SEAT BELTS.
This Maintenance Instruction Describes How to Replace RECARO Seatbelts.
10144750
Date: 2018-08-17. Type: Service Bulletin/Repair Instructions. Systems: POWER TRAIN.
This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather Tube Element on Buses Equipped with a Cummins Diesel ISL 07 or ISL 09 Engine.
10136625
Date: 2018-04-30. Type: Service Bulletin/Repair Instructions. Systems: POWER TRAIN.
This Maintenance Instruction Decribes How to Add Relay for Auto Neutral Signal to Transmission Control Module.
10129941
Date: 2018-02-28. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.
This Maintenance Instruction Decribes How to Update Battery Equalizer Programming.
10128679
Date: 2018-01-05. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
10128680
Date: 2018-01-05. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
10127055
Date: 2017-12-31. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Maintenance Instruction Describes How to Update Voltage Equalizer Programming.