No complaints are listed for the 2024 NEW Flyer XD40. NHTSA's API and bulk file list none in this build.
Data build 2026-10-09.
NHTSA lists this vehicle as NEW FLYER XD40.
Model-generated complaint tags: No complaints are listed for tagging.
Recalls
See new recalls and investigations this week.
3 recalls.
Date: 2025-12-19. Systems: ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning ligh (excerpt)
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash. (excerpt)
Remedy: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947. (excerpt)
Do not drive: No. Park outside: No.
Date: 2025-02-03. Systems: FUEL SYSTEM, DIESEL.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.
Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire. An engine stall increases the risk of a crash.
Remedy: Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Cummins customer service at 1-800-286-6467 or New Flyer customer service at 1-800-241-2947.
Do not drive: No. Park outside: No.
Date: 2023-10-26. Systems: POWER TRAIN.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-20.
Do not drive: No. Park outside: No.
Manufacturer communications
6 manufacturer communications.
Communications by system| System | Count |
|---|
| ELECTRICAL SYSTEM | 2 |
|---|
| ENGINE | 2 |
|---|
| POWER TRAIN | 1 |
|---|
| SEATS | 1 |
|---|
11037621
Date: 2026-09-22. Type: Service Bulletin/Repair Instructions. Systems: SEATS.
Instructions provided to remove the existing brass/plastic swivel fitting and replacing with a more reliable solid brass fixed position fitting.
11032935
Date: 2026-05-23. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.
Instructions for verifying/correcting torque on front destination sign mounting hardware installed on certain buses.
11015525
Date: 2025-03-06. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.
Instruction to Service to replace existing turbo outlet exhaust elbow with redesigned elbow and gasket
11015861
Date: 2025-03-04. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.
Instructions to replace the A/C belt sheave (pulley) with an improved version to mitigate the AC belt splitting.
11005631
Date: 2024-07-24. Type: Service Bulletin/Repair Instructions. Systems: POWER TRAIN.
Service instruction to validate torque on engine cradle mounts.
10252762
Date: 2024-03-22. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.
Instructions to Service to revert PLC wake-up configuration to the original circuit (modified configuration is not required with a 400A bistable relay).