No complaints are listed for the 2020 NEW Flyer XD40. NHTSA's API and bulk file list none in this build.
Data build 2026-10-09.
NHTSA lists this vehicle as NEW FLYER XD40.
Model-generated complaint tags: No complaints are listed for tagging.
Recalls
See new recalls and investigations this week.
3 recalls.
Date: 2025-12-19. Systems: ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning ligh (excerpt)
Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash. (excerpt)
Remedy: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947. (excerpt)
Do not drive: No. Park outside: No.
Date: 2023-10-26. Systems: POWER TRAIN.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Consequence: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-20.
Do not drive: No. Park outside: No.
Date: 2021-05-18. Systems: FUEL SYSTEM, DIESEL.
Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.
Do not drive: No. Park outside: No.
Manufacturer communications
13 manufacturer communications.
Communications by system| System | Count |
|---|
| ELECTRICAL SYSTEM | 6 |
|---|
| EQUIPMENT | 5 |
|---|
| STRUCTURE | 3 |
|---|
| LATCHES/LOCKS/LINKAGES | 2 |
|---|
| SUSPENSION | 2 |
|---|
| ENGINE | 1 |
|---|
| EXTERIOR LIGHTING | 1 |
|---|
| FUEL/PROPULSION SYSTEM | 1 |
|---|
11020706
Date: 2025-07-07. Type: Service Bulletin/Repair Instructions. Systems: SEATS.
Instructions to adjust certain cantilever mounted seats and adjust them to proper height.
11014347
Date: 2025-02-18. Type: Service Bulletin/Repair Instructions. Systems: ENGINE, FUEL/PROPULSION SYSTEM.
Instructions to Service to remove bypassed engine calibration from ECM and replace DEF sensor as required.
10246085
Date: 2023-11-03. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.
Instruction to Service 60838 to check/replace fuse box mounting hardware as required.
10242009
Date: 2023-08-09. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, VISIBILITY.
Instruction to Service to replace bracket to provide additional clearance on HVAC cable.
10227147
Date: 2022-12-05. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.
ITS was issued to perform an inspection and replacement of fuse box fasteners if necessary
10208773
Date: 2022-02-01. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT.
This Instruction to Service describes how to install a reminder decal for the SDS panel retaining lanyard on specifically equipped buses.
10201972
Date: 2021-08-31. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, EQUIPMENT, STRUCTURE.
Technical Instruction describing hos to remove, rework, and replace the stop request sign support bracket, to promote clearance for electrical wiring.
10194943
Date: 2021-05-06. Type: Service Bulletin/Repair Instructions. Systems: EQUIPMENT, LATCHES/LOCKS/LINKAGES.
This instruction to service describes how to inspect specifically equipped vehicles for SDS Window components and function, and how to rework these components if required. The "SDS Window" is a maintenance access panel designed to look like a side window.
10194932
Date: 2021-05-03. Type: Service Bulletin/Repair Instructions. Systems: LATCHES/LOCKS/LINKAGES, STRUCTURE.
This technical service instruction describes how to remove and replace SDS Window strike pins and remove additional seals if present. The "SDS Window" is a maintenance access panel designed to look like a side window.
10189620
Date: 2021-03-05. Type: Service Bulletin/Repair Instructions. Systems: EXTERIOR LIGHTING.
Technical Instruction describing how to inspect and install new headlamp harness if required.