The Used Car Index

2004 Volvo VN problems

NHTSA lists 1 complaints for the 2004 Volvo VN, 0 of them mention a crash and 0 mention a fire. 0 complaints mention an injury, with 0 injuries and 0 deaths reported.

Data build 2026-10-08.

NHTSA lists this vehicle as VOLVO VN.

At a glance

Complaints
1
With crash
0
With fire
0
With injury (complaints)
0
Injuries
0
Deaths
0
Recalls
4
Do not drive recalls
0
Park outside recalls
0
Recall potential units (maximum)
56,154
Investigations
2
Open investigations
0
Manufacturer communications
112

Complaints per 100k sold unavailable. No sales source is available for this record.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
ELECTRICAL SYSTEM1100.0%
Top subsystems
SystemSubsystemComplaints
ELECTRICAL SYSTEMWIRING1

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags: This model year has not been tagged.

Recalls

See new recalls and investigations this week.

4 recalls.

12V510000

Date: 2012-10-18. Systems: SEAT BELTS.

Defect: Volvo is recalling certain model year 2002-2013 VHD and VN trucks, manufactured from August 4, 2000, through June 22, 2012, and equipped with bench passenger seats. The seat belt d-ring weld may not be sufficient enough to meet the seat belt pull test. Therefore, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 210, "Seat Belt Assembly Anchorages."

Consequence: In the event of a crash, an insufficient seat belt weld may prevent the seat belt from properly restraining the occupant. This increases the risk of injury to the seat occupant.

Remedy: Volvo Trucks of America will notify owners, and dealers will replace the suspected d-ring, free of change. The safety recall began on May 10, 2013. Owners may contact Volvo at 1-336-393-2000.

Do not drive: No. Park outside: No.

04V457000

Date: 2004-09-17. Systems: VISIBILITY.

Defect: ON CERTAIN TRUCKS EQUIPPED WITH VALEO WIPER SYSTEMS, THE WIPER MOTOR MAY BE SUSCEPTIVE TO SALT INTRUSION THAT COULD POSSIBLY LEAD TO A CONDITION WHERE THE CONNECTOR OVERHEATS TO A POINT WHERE THE CONNECTOR COULD IGNITE.

Consequence: IF THIS OCCURS, EXCESSIVE HEAT AND SMOKE COULD RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL INSPECT AND REPLACE THE CONNECTOR PLATE ON THE WINDSHIELD WIPER MOTOR. PHASE 2 OF THE RECALL BEGAN ON NOVEMBER 1, 2004. OWNERS SHOULD CONTACT VOLVO TRUCKS AT 1-800-528-6586.

Do not drive: No. Park outside: No.

04V405000

Date: 2004-08-12. Systems: POWER TRAIN.

Defect: ON CERTAIN TRUCKS, THE BOLTS THAT RETAIN THE UNIVERSAL JOINT TO THE YOKE AT THE TRANSMISSION MAY NOT BE TIGHTENED CORRECTLY.

Consequence: THIS CAN RESULT IN THE DRIVE SHAFT COMING LOOSE FROM THE TRANSMISSION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REMOVE AND INSTALL REMOVING NEW BOLTS, INSPECT FOR CROSS-THREADED BOLTS, AND REPLACE THE YOKE IF NECESSARY. THE RECALL BEGAN OCTOBER 1, 2004. OWNERS SHOULD CONTACT VOLVO TRUCKS AT 1-800-528-6586.

Do not drive: No. Park outside: No.

04V315000

Date: 2004-07-02. Systems: TRAILER HITCHES.

Defect: ON CERTAIN TRUCKS, A MALFUNCTION IN THE SOLENOID VALVE MAY ALLOW AIR TO BE RELEASED TO FIFTH WHEEL LATCH WHEN THE PARK BRAKE IS ENGAGED.

Consequence: THIS CONDITION COULD CAUSE THE FIFTH WHEEL LATCH TO RELEASE INADVERTENTLY WHEN THE PARK BRAKE IS ENGAGED, CREATING THE POTENTIAL FOR LOSS OF THE TRAILER. A CRASH COULD OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL ADD AN ADDITIONAL SOLENOID VALVE IN SERIES WITH THE EXISTING PNEUMATIC CIRCUIT FOR THE FIFTH WHEEL AIR RELEASE. THE RECALL BEGAN ON AUGUST 9, 2004. OWNERS SHOULD CONTACT VOLVO AT 1-800-528-6586.

Do not drive: No. Park outside: No.

Investigations

2 investigations; 0 open.

RQ11001

Opened: 2011-05-23. Closed: 2012-01-20.

Volvo Sleeper glass de-bonding

ODI opened Recall Query RQ11-001 after a review of EWR Field Reports identified lower bunk window separations on the subject vehicles.Volvo had issued three recalls for sleeper window separations since 2003.Additionally, Volvo had issued two bulletins for sleeper window issues during the same time period.The frequency of related actions led ODI to open this formal investigation.An Information Requ

Systems: VISIBILITY.

Linked campaign numbers: None listed.

PE06054

Opened: 2006-11-16. Closed: 2007-02-07.

INOPERABLE TAIL LIGHTS

ODI OPENED THIS INVESTIGATION BASED ON A TECHNICAL SERVICE BULLETIN AND EWR DATA. EWR WARRANTY DATA IS AGGREGATE DATA AND INDIVIDUAL REPORTS ARE NOT SUBMITTED.VOLVO REVIEWED THEIR WARRANTY DATA AND DETERMINED THAT ONLY 63 OF THE EWR WARRANTY CLAIMS RELATED TO THE SUBJECT VEHICLES DISPLAYED SYMPTOMS CONSISTENT WITH THE TSB.VOLVO ALSO NOTED IN THEIR IR RESPONSE THAT THE TAIL LIGHT CONFIGURATION IS U

Systems: EXTERIOR LIGHTING.

Linked campaign numbers: None listed.

Manufacturer communications

112 manufacturer communications.

Communications by system
SystemCount
ELECTRICAL SYSTEM34
ENGINE AND ENGINE COOLING24
EQUIPMENT18
POWER TRAIN12
STRUCTURE8
ENGINE7
FUEL SYSTEM, GASOLINE6
SERVICE BRAKES, AIR6

11037669

Date: 2026-09-21. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.

Overheating has been observed at the alternator power cable and ground cable connection, resulting in melted insulation around the terminal area. The alternator power cable connection should maintain a stable electrical contact without overheating or insulation damage during normal vehicle operat

11030472

Date: 2026-03-03. Type: Service Bulletin/Repair Instructions. Systems: SUSPENSION.

CBR - Z Spring Bracket Wear. Volvo Chassis

11021307

Date: 2025-07-28. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, UNKNOWN OR OTHER.

CBR - A significant GPS reporting issue is affecting fleet operations, with trucks maintaining back-office communication but failing to transmit GPS location data.

11000873

Date: 2024-05-02. Type: Service Bulletin/Repair Instructions. Systems: ENGINE.

CBR - 11 Liter Engines - Fuel In Oil.

10241904

Date: 2023-08-29. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM.

CBR: Volvo VHD & VN Models - Vehicle Wil Not Start, PTO Active Message Displayed In Cluster, PTO Light On When PTO Switch Is Turned Off

10241906

Date: 2023-08-14. Type: Service Bulletin/Repair Instructions. Systems: SUSPENSION.

TSB: Barksdale Leveling Valve, Leak Test

10240244

Date: 2023-07-24. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, ENGINE AND ENGINE COOLING, POWER TRAIN.

CBR: Programming Failure - Chassis With Cummins Engine And An Allison Transmission

10235279

Date: 2023-04-12. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, SERVICE BRAKES, AIR.

CBR: Volvo On-Highway Vehicles - Bendix ABS Fault SPN 807 FMI 13 Blink code 19-4. The new Central Pressure Control (CPC) system has changed the way that the ABS chuff test is performed.

10235288

Date: 2023-04-12. Type: Service Bulletin/Repair Instructions. Systems: ENGINE AND ENGINE COOLING.

CBR: Volvo Chassis - Timing Gear Plate Repair. This solution provides supplementary information to be used when installing a Timing Gear Plate with Integrated Seal.

10232592

Date: 2023-02-21. Type: Service Bulletin/Repair Instructions. Systems: ENGINE AND ENGINE COOLING, POWER TRAIN.

Flywheel Housing Thread Repair

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
VN1

Same model, other years

All model years | All Volvo models

Other Volvo models, 2004

Sources

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