The Used Car Index

2023 Freightliner Cascadia problems

NHTSA lists 12 complaints for the 2023 Freightliner Cascadia, 1 of them mention a crash and 2 mention a fire. 2 complaints mention an injury, with 2 injuries and 0 deaths reported.

Data build 2026-10-08.

NHTSA lists this vehicle as FREIGHTLINER CASCADIA.

At a glance

Complaints
12
With crash
1
With fire
2
With injury (complaints)
2
Injuries
2
Deaths
0
Recalls
7
Do not drive recalls
0
Park outside recalls
0
Recall potential units (maximum)
219,390
Investigations
0
Open investigations
0
Manufacturer communications
264

Complaints per 100k sold unavailable. No sales source is available for this record.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
FORWARD COLLISION AVOIDANCE541.7%
ELECTRICAL SYSTEM325.0%
FIRERELATED216.7%
POWER TRAIN18.3%
SERVICE BRAKES18.3%
STEERING18.3%
STRUCTURE18.3%
UNKNOWN OR OTHER18.3%
VEHICLE SPEED CONTROL18.3%
Top subsystems
SystemSubsystemComplaints
FORWARD COLLISION AVOIDANCEAUTOMATIC EMERGENCY BRAKING3
FORWARD COLLISION AVOIDANCEWARNINGS2
ELECTRICAL SYSTEMINSTRUMENT CLUSTER/PANEL1
FORWARD COLLISION AVOIDANCEADAPTIVE CRUISE CONTROL1
POWER TRAINDRIVELINE1
STRUCTUREBODY1

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags

These labels are model-generated, not NHTSA data.

Failure modes
LabelCountShare of taggedMean confidence
electrical electronic541.7%0.70
loss of control325.0%0.81
unclear325.0%1.00
visibility or lighting18.3%0.99
Severities
LabelCountShare of taggedMean confidence
moderate541.7%0.83
none325.0%0.99
high216.7%0.85
low216.7%0.85

Model: typesafe/jev-1.13-20260917; schema version: tag-v1. 12 tagged complaints of 12 complaints (100.0%).

Confidence is the model's own probability for the label it chose (0 to 1), not accuracy.

Model-generated labels on tagged complaints only. Model years 2013 and newer are tagged in full; 2012 in part (see tagged_share); earlier model years have no tags. NHTSA's own flags remain separate in the complaints block.

Recalls

See new recalls and investigations this week.

7 recalls.

26V583000

Date: 2026-09-09. Systems: ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2023 Freightliner Cascadia and 2022 Western Star 49X vehicles previously repaired incorrectly under recall numbers 23V073 or 22V817. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to one side during braking initiated by Electronic Stability Control (ESC) or Roll Stability Control (RSC).

Consequence: Brakes that pull to one side may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy: Dealers will replace the brake modulator valves, free of charge. Owner notification letters are expected to be mailed November 8, 2026. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1039. Vehicles repaired under the prior recalls will need the new repair completed.

Do not drive: No. Park outside: No.

23V299000

Date: 2023-04-26. Systems: ELECTRONIC STABILITY CONTROL (ESC).

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain short wheelbase 2020-2024 Freightliner Cascadia, 2021-2024 Freightliner M2 Business Class, 2022 Western Star 4700, and 2020 Freightliner Classic Cascadia vehicles. The vehicle is equipped with an electronic stability control system and tire combination that may understeer during a J-turn. As such, these vehicles fail to comply with th (excerpt)

Consequence: Understeering during a J-turn may increase the risk of a crash. (excerpt)

Remedy: DTNA will replace the tires, free of charge. Owner notification letters were mailed June 19, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL971. (excerpt)

Do not drive: No. Park outside: No.

23V238000

Date: 2023-04-04. Systems: STEERING.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2022 FCCC Shuttle Chassis, 2022-2023 FCCC RV Chassis, FCCC Van Chassis, Van Chassis Gas, 2023 Freightliner Cascadia, Freightliner Business Class M2, Thomas Built Bus School Bus Chassis, Western Star 4700, Western Star 47X, Western Star 4900, and Western Star 49X commercial buses. The tie rod may be missing a fastener, allowing the stee (excerpt)

Consequence: A detached steering arm can result in a sudden loss of steering control, increasing the risk of a crash. (excerpt)

Remedy: DTNA will inspect and repair or replace the tie rod assembly as necessary, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL970. (excerpt)

Do not drive: No. Park outside: No.

23V073000

Date: 2023-02-10. Systems: ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2023 Freightliner Cascadia, 2020-2023 Western Star 49X, 2021-2023 Western Star 47X, and 2022 Freightliner 114SD vehicles. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to the affected side during braking initiated by Electronic Stability Control (ESC) or Roll Stability Control (RSC).

Consequence: Brakes that pull to one side may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the front brake modulator valves, as necessary. Some vehicles will have a software update which will alert driver when a replacement is required. All repairs will be performed free of charge. Owner notification letters were mailed beginning October 13, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL966.

Do not drive: No. Park outside: No.

22V817000

Date: 2022-11-01. Systems: FORWARD COLLISION AVOIDANCE, SERVICE BRAKES, AIR.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2023 Freightliner Cascadia, 2020-2022 Freightliner Business Class M2, and 2022 Freightliner 114SD, and 2020-2023 Western Star 49X, 2021-2023 Western Star 47X, and 2021-2022 Western Star 57X vehicles. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to the affected side during an Adaptive Cruis (excerpt)

Consequence: Brakes that pull to one side during an ACC braking event may cause a sudden change in vehicle direction, increasing the risk of a crash. (excerpt)

Remedy: Dealers will inspect and replace the front brake modulator valves, as necessary. Some vehicles will have a software update which will alert driver when a replacement is required. All repairs will be performed free of charge. Owner notification letters were mailed beginning October 16, 2023. DTNA's number for this recall is FL-958. This recall expands and replaces previous recall 20V-390. All (excerpt)

Do not drive: No. Park outside: No.

22V554000

Date: 2022-07-29. Systems: ENGINE AND ENGINE COOLING.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2023 Freightliner 108SD, 114SD, Business Class M2, Cascadia, 2023 Freightliner FCCC MC, MT45, S2C 106CAB, XCM, S2RV 106CAB, XCR, XCS, and 2023 Western Star 4700, 49X, and 47X vehicles. The engine control module (ECM) may experience an internal short-circuit, which can result in an unexpected engine shut down.

Consequence: Unexpected engine shut down can increase the risk of a crash.

Remedy: Cummins will replace the ECM, free of charge. Owner notification letters are expected to be mailed September 26, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-949.

Do not drive: No. Park outside: No.

22V405000

Date: 2022-06-08. Systems: STEERING.

Defect: Daimler Trucks North America, LLC (DTNA) is recalling certain 2022-2023 Freightliner (FCCC) MT45, MT45G and 2022-2023 Freightliner Cascadia vehicles. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.

Consequence: A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the steering gears, as necessary, free of charge. Owner notification letters were mailed December 28,2022. Owners may contact DTNA's customer service at 1-800-547-0712. DTNA's number for this recall is FL-938.

Do not drive: No. Park outside: No.

Investigations

0 investigations; 0 open.

Manufacturer communications

264 manufacturer communications.

Communications by system
SystemCount
ENGINE71
POWER TRAIN55
ELECTRICAL SYSTEM43
EQUIPMENT16
SERVICE BRAKES10
UNKNOWN OR OTHER10
FUEL/PROPULSION SYSTEM8
LANE DEPARTURE8

11036680

Date: 2026-09-01. Type: Service Bulletin/Repair Instructions. Systems: STRUCTURE.

Draining Water Trapped in the Upper A-Pillar

11036662

Date: 2026-08-06. Type: Other. Systems: SERVICE BRAKES.

Revised Warranty Information letter for missing chamber caging bolts

11035536

Date: 2026-07-21. Type: Other. Systems: FORWARD COLLISION AVOIDANCE.

Truck Equipment Manufacturer upfit guide for Detroit Assurance Forward Radar Relocation and Adjustment

11035527

Date: 2026-07-08. Type: Service Bulletin/Repair Instructions. Systems: POWER TRAIN.

Revised Technical Service Bulletin for ABS Wheel Speed Fault Code Correction for MBSP Equipped Vehicles. Updated frequently asked questions.

11034535

Date: 2026-06-30. Type: Other. Systems: SERVICE BRAKES.

Warranty Information letter for missing chamber caging bolts

11034514

Date: 2026-06-18. Type: Other. Systems: POWER TRAIN.

CX Advocate for Eliminating Retaining H-Plate; Revised to Native Voss QuickA?Connect

11034519

Date: 2026-06-18. Type: Other. Systems: EXTERIOR LIGHTING.

CX Advocate for Utility Lamp water intrusion

11033097

Date: 2026-05-20. Type: Other. Systems: UNKNOWN OR OTHER.

Warranty Information letter for Reman Parts Usage Policy Reminder

11033103

Date: 2026-05-08. Type: Service Bulletin/Repair Instructions. Systems: POWER TRAIN.

Revised Technical Service Bulletin for DT12 OVX Transmission Refresh

11031986

Date: 2026-04-23. Type: Other. Systems: ELECTRICAL SYSTEM.

Service Solution for Progressive Low Voltage Disconnect Parameter Update

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
CASCADIA12

Same model, other years

All model years | All Freightliner models

Other Freightliner models, 2023

Sources

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