The Used Car Index

2006 Ford Fusion problems

NHTSA lists 730 complaints for the 2006 Ford Fusion, 38 of them mention a crash and 4 mention a fire. 23 complaints mention an injury, with 33 injuries and 0 deaths reported.

Data build 2026-10-08.

NHTSA lists this vehicle as FORD FUSION.

At a glance

Complaints
730
With crash
38
With fire
4
With injury (complaints)
23
Injuries
33
Deaths
0
Recalls
4
Do not drive recalls
2
Park outside recalls
0
Recall potential units (maximum)
2,602,668
Investigations
1
Open investigations
0
Manufacturer communications
24

Complaints per 100k sold unavailable. The available sales group does not match this vehicle variant.

Where the complaints are

Top systems
SystemComplaintsShare of this vehicle's complaints
AIR BAGS31943.7%
POWER TRAIN15020.5%
STRUCTURE7410.1%
ELECTRICAL SYSTEM719.7%
ENGINE476.4%
LATCHES/LOCKS/LINKAGES375.1%
VEHICLE SPEED CONTROL283.8%
SERVICE BRAKES273.7%
UNKNOWN OR OTHER253.4%
EXTERIOR LIGHTING212.9%
Top subsystems
SystemSubsystemComplaints
POWER TRAINAUTOMATIC TRANSMISSION56
STRUCTUREBODY51
STRUCTUREFRAME AND MEMBERS10
ELECTRICAL SYSTEMIGNITION8
LATCHES/LOCKS/LINKAGESDOORS6
AIR BAGSFRONTAL5
ENGINE AND ENGINE COOLINGENGINE3
VISIBILITYWINDSHIELD3
AIR BAGSSIDE/WINDOW2
EXTERIOR LIGHTINGTURN SIGNAL2

One complaint can name several systems, so shares can add to more than 100 percent.

Model-generated complaint tags: This model year has not been tagged.

Recalls

See new recalls and investigations this week.

4 recalls.

21V158000

Date: 2021-03-10. Systems: AIR BAGS.

Defect: Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

Do not drive: No. Park outside: No.

19V904000

Date: 2019-12-18. Systems: SERVICE BRAKES, HYDRAULIC.

Defect: Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly. (excerpt)

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash. (excerpt)

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for (excerpt)

Do not drive: No. Park outside: No.

17V024000

Date: 2017-01-10. Systems: AIR BAGS.

Defect: Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Z (excerpt)

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death. (excerpt)

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Fo (excerpt)

Do not drive: Yes. Park outside: No.

16V384000

Date: 2016-05-31. Systems: AIR BAGS.

Defect: Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, (excerpt)

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death. (excerpt)

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer servi (excerpt)

Do not drive: Yes. Park outside: No.

Investigations

1 investigations; 0 open.

EA12009

Opened: 2012-12-12. Closed: 2014-06-12.

Floor mat interference with accelerator

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA tes

Systems: VEHICLE SPEED CONTROL.

Linked campaign numbers: 14E028000.

Manufacturer communications

24 manufacturer communications.

Communications by system
SystemCount
AIR BAGS5
ENGINE AND ENGINE COOLING5
POWER TRAIN5
ELECTRICAL SYSTEM3
ENGINE2
EQUIPMENT1
EXTERIOR LIGHTING1
LATCHES/LOCKS/LINKAGES1

10250305

Date: 2024-02-08. Type: Service Bulletin/Repair Instructions. Systems: ENGINE AND ENGINE COOLING.

When performing any transmission fluid change or topoff involving MotorcraftA A? Premium ATF, MERCONA A? V has replaced all versions of MotorcraftA A? Premium ATF and can be used going forward. Mixing MotorcraftA A? Premium ATF and MERCONA A? V in the same transmission is acceptable. After 31-Jan-20

10240415

Date: 2023-07-27. Type: Service Bulletin/Repair Instructions. Systems: AIR BAGS.

Certain 2005-2014 Mustang, 2005-2006 GT, 2004-2011 Ranger, 2006-2012 Fusion and MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge & MKX Vehicles Driver & Passenger Airbag Module Quality Control Inspection REASON FOR THIS SUPPLEMENT A A?A A A A? Updated Ranger Technical Information to include images

10209374

Date: 2022-03-28. Type: Service Bulletin/Repair Instructions. Systems: AIR BAGS.

Certain 2005-2014 Mustang, 2005-2006 GT, 2004-2011 Ranger, 2006-2012 Fusion & MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge & MKX Vehicles Driver & Passenger Airbag Module Quality Control Inspection: Ford Motor Company has determined that some vehicles claimed by dealers as repaired under Takata A

10205727

Date: 2021-12-07. Type: Service Bulletin/Repair Instructions. Systems: SERVICE BRAKES, HYDRAULIC.

Certain 2006-2010 Model Year Fusion/Milan/MKZ/Zephyr Vehicles Equipped with Anti-Lock Brake Systems DOT 3 Brake Fluid and Anti-Lock Brake System Function In some of the affected vehicles, customers may return to the dealer with complaints of extended brake pedal travel after either 19S54 or 20S14

10138535

Date: 2018-01-08. Type: Service Bulletin/Repair Instructions. Systems: AIR BAGS.

Certain 2006-2008 Model Year Fusion and Milan, 2006 Zephyr, 2007-2008 MKZ and 2007-2008 Edge, MKX and Ranger Vehicles - Driver Airbag Inflator Replacement

10140334

Date: 2018-01-08. Type: Service Bulletin/Repair Instructions. Systems: AIR BAGS.

Certain 2006-2008 Model Year Fusion and Milan, 2006 Zephyr, 2007-2008 MKZ and 2007-2008 Edge, MKX and Ranger Vehicles - Driver Airbag Inflator Replacement

10125092

Date: 2017-10-11. Type: Service Bulletin/Repair Instructions. Systems: AIR BAGS.

Certain 2006-2008 Model Year Fusion and Milan, 2006 Zephyr, 2007-2008 MKZ and 2007-2008 Edge, MKX and Ranger Vehicles - Driver Airbag Inflator Replacement

10109070

Date: 2016-09-21. Type: Service Bulletin/Repair Instructions. Systems: ENGINE, ENGINE AND ENGINE COOLING.

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to

10052190

Date: 2013-04-24. Type: Service Bulletin/Repair Instructions. Systems: POWER TRAIN.

FORD/LINCOLN/MERCURY: SOME VEHICLES, WITH DIAGNOSTIC CODES (DTCS) P0351, P0352, P0353, P0354, P0355, MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP IN THE POWERTRAIN CONTROL MODULE (PCM) AND ONE OR MORE COIL ON PLUG(S) DAMAGE. MODELS 2006-08 MILAN, FUSION, 2008 SABLE, TAURUS, 2007-08 MKZ, MKX, EDGE,

10048099

Date: 2012-08-01. Type: Service Bulletin/Repair Instructions. Systems: ELECTRICAL SYSTEM, ENGINE.

FORD/LINCOLN/MERCURY: MAY HAVE SLUDGE BUILDUP IN THROTTLE BODY LEADING TO LESS AIRFLOW OR ENGINE IDLING RPM FLUCTUATION AND HARD STARTS OR BATTERY DISCONNECT OR DEAD BATTERY AFTER KEEP ALIVE MEMORY (KAM) CLEAR. MODELS 2003-05 THUNDERBIRD, 05-06 MUSTANG, 06-08 FUSION, 04-05 EXPLORER, 05-06 EXPEDIT

Notes on this record

  • Complaints from the API and bulk file are merged and deduplicated by ODI number; the API alone misses records.
  • System and subsystem counts are numbers of distinct complaints, recalls or communications that name them. One record can name several systems, so shares across systems can add to more than 100 percent; a single share never exceeds 100 percent.
  • Recalls are counted once per campaign, investigations once per action and manufacturer communications once per NHTSA id, even when NHTSA lists several model names for the same record.
  • A sales denominator is a calendar-year proxy, not the population of vehicles still in use. Rates are copied from verified pipeline output.

Other names NHTSA uses

None listed.

Matched NHTSA models

Matched labels and complaints
NHTSA model labelComplaints
FUSION730

Same model, other years

All model years | All Ford models

Other Ford models, 2006

Sources

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